Wear resistant articles are described herein which, in some embodiments, mitigate CTE differences between wear resistant components and metallic substrates. In one aspect, an article comprises a layer of sintered cemented carbide bonded to a layer of iron-based alloy via a metal-matrix composite bonding layer, wherein coefficients of thermal expansion (CTE) of the sintered cemented carbide layer, metal matrix composite bonding layer, and iron-based alloy layer satisfy the relation:

[00001]$x=\frac{\left(.Math.C.Math..Math.T.Math..Math.E.Math..Math.\mathrm{WC}-C.Math..Math.T.Math..Math.E.Math..Math.M.Math..Math.M.Math..Math.C.Math.\right)}{\left(.Math.C.Math..Math.T.Math..Math.E.Math..Math.M.Math..Math.M.Math..Math.C-C.Math..Math.T.Math..Math.E.Math..Math.\mathrm{Fe}.Math.\right)}$

wherein 0.5x2 and CTE WC, CTE MMC and CTE Fe are the CTE values for the sintered cemented carbide, metal matrix composite, and iron-based a

Provided is a method for promoting densification of a metal body by utilizing metal expansion induced by hydrogen absorption. The hydrogen absorption expansion refers to a volume expansion effect produced by absorbing hydrogen on some metal blocks or metal powder in a hydrogen atmosphere under certain temperature conditions. Hydrogen is introduced into a rigid closed mold filled with a hydrogen absorption expansion material or filled with the hydrogen absorption expansion material and a material to be densified, and the mold and/or the material to be densified are/is densified by using the volume expansion effect of the hydrogen absorption expansion material. The present method may be used for eliminating residual pores from a metal material so as to improve the properties of the material.

Provided is a method for promoting densification of a metal body by utilizing metal expansion induced by hydrogen absorption. The hydrogen absorption expansion refers to a volume expansion effect produced by absorbing hydrogen on some metal blocks or metal powder in a hydrogen atmosphere under certain temperature conditions. Hydrogen is introduced into a rigid closed mold filled with a hydrogen absorption expansion material or filled with the hydrogen absorption expansion material and a material to be densified, and the mold and/or the material to be densified are/is densified by using the volume expansion effect of the hydrogen absorption expansion material. The present method may be used for eliminating residual pores from a metal material so as to improve the properties of the material.

A method of additive manufacture involves building a container 8 and a structure by fusing powder 12, 13, 14, such that the container contains the structure and unfused powder. The container 8 may be used in a method for predicting powder degradation in an additive manufacturing process. Containers containing different types of structure may be built to measure the effect of building different types of structures on powder degradation. A structure to be built may be characterised by classes of structural features it contains and information obtained used from building containers used to predict how building the structure will degrade powder.

A method of additive manufacture involves building a container 8 and a structure by fusing powder 12, 13, 14, such that the container contains the structure and unfused powder. The container 8 may be used in a method for predicting powder degradation in an additive manufacturing process. Containers containing different types of structure may be built to measure the effect of building different types of structures on powder degradation. A structure to be built may be characterised by classes of structural features it contains and information obtained used from building containers used to predict how building the structure will degrade powder.

Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.

Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.

Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.

Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.

A method for manufacturing a mechanical component by additive manufacturing which includes at least one layering sequence of depositing a powder material and locally melting and resolidifying the powder material. In each layering sequence, a solid layer of solidified material is formed, wherein the solid layers jointly form a solid body. An annealing sequence subsequent to at least one layering sequence includes, locally heating at least a region of the solid body in effecting a local heat input to the immediately beforehand manufactured solid layer which was formed by the immediately precedent layering sequence, with temperature being is maintained below a melting temperature of the material.