B22F2207/01

Metal chalcogenide film and method and device for manufacturing the same

Provided are a metal chalcogenide thin film and a method and device for manufacturing the same. The metal chalcogenide thin film includes a transition metal element and a chalcogen element, and at least one of the transition metal element and the chalcogen element having a composition gradient along the surface of the metal chalcogenide thin film, the composition gradient being an in-plane composition gradient. The metal chalcogenide thin film may be prepared by using a manufacturing method including providing a transition metal precursor and a chalcogen precursor on a substrate by using a confined reaction space in such a manner that at least one of the transition metal precursor and the chalcogen precursor forms a concentration gradient according to a position on the surface of the substrate; and heat-treating the substrate.

ADDITIVE MANUFACTURING METHOD

A method for a workpiece comprising a material composed of a base material and an additive is disclosed, the method including spreading a granular material in superimposed layers. The granular material contains the base material and an organic binder. An ink contains a solvent for dissolving the binder, and a suspension of the additive. Using the ink, patterns are printed onto individual layers. The ink dissolves the binder in the region of the patterns, and introduces the additive in the region of the patterns. The patterns in the layers together produce a three-dimensional shape of the workpiece. The solvent is expelled so that the granular material is connected by the binder and the additive is fixed. Granular material unwetted by the solvent is removed to reveal the green compact of the workpiece. The green compact is thermally treated to convert the base material and the additive into the material.

ADDITIVE MANUFACTURING METHOD

A method for a workpiece comprising a material composed of a base material and an additive is disclosed, the method including spreading a granular material in superimposed layers. The granular material contains the base material and an organic binder. An ink contains a solvent for dissolving the binder, and a suspension of the additive. Using the ink, patterns are printed onto individual layers. The ink dissolves the binder in the region of the patterns, and introduces the additive in the region of the patterns. The patterns in the layers together produce a three-dimensional shape of the workpiece. The solvent is expelled so that the granular material is connected by the binder and the additive is fixed. Granular material unwetted by the solvent is removed to reveal the green compact of the workpiece. The green compact is thermally treated to convert the base material and the additive into the material.

METHODS OF FORMING MICROWIRES OR NANOWIRES

Methods of forming microwires or nanowires, microwires or nanowires formed using the method, and electronic devices and semiconductor components including the wires. A method of forming a microwire or nanowire includes disposing a plurality of metal particles in a portion of a channel that is a nanochannel or a microchannel. The method includes etching the metal particles with an activation agent to form a flux that penetrates an additional portion of the channel. The flux includes an etching product of the activation agent and the metal particles. The method includes allowing the activation agent to at least partially evaporate to form a wire that is a microwire or a nanowire.

Binder jetting in additive manufacturing of inhomogeneous three-dimensional parts

Devices, systems, and methods are directed to binder jetting for forming three-dimensional parts having controlled, macroscopically inhomogeneous material composition. In general, a binder may be delivered to each layer of a plurality of layers of a powder of inorganic particles. An active component may be introduced, in a spatially controlled distribution, to at least one of the plurality of layers such that the binder, the powder of inorganic particles, and the active component, in combination, form an object. The object may be thermally processed into a three-dimensional part having a gradient of one or more physicochemical properties of a material at least partially formed from thermally processing the inorganic particles and the active component of the object.

Systems and methods for controlling additive manufacturing systems

A system and method for controlling an additive manufacturing system to form a multi-material component. Operating parameter values may be determined for the additive manufacturing system based on a first material and a second material used to form the multi-material component to ensure a requisite level of bonding between particles of a gradient between the first and second materials. Data or models for the first and second materials, along with observed data from a plurality of sample multi-material components formed from the first and second materials may be utilized to determine the operating parameter values. In some cases, the operating parameter values may be tuned to form a multi-material component having predetermined values for parameter objectives along the gradient of the multi-material component. The additive manufacturing system may be a selective laser melting system.

Systems and methods for controlling additive manufacturing systems

A system and method for controlling an additive manufacturing system to form a multi-material component. Operating parameter values may be determined for the additive manufacturing system based on a first material and a second material used to form the multi-material component to ensure a requisite level of bonding between particles of a gradient between the first and second materials. Data or models for the first and second materials, along with observed data from a plurality of sample multi-material components formed from the first and second materials may be utilized to determine the operating parameter values. In some cases, the operating parameter values may be tuned to form a multi-material component having predetermined values for parameter objectives along the gradient of the multi-material component. The additive manufacturing system may be a selective laser melting system.

Method for producing an open-pored metal body having an oxide layer and metal body produced by said method

An open-pored metal body, which is formed having a core layer (A) consisting of Ni, Co, Fe, Cu, Ag or an alloy formed having one of said chemical elements, wherein one of said chemical elements is present in the alloy at more than 25 at %, and a gradated layer (B) is formed on surfaces of the core layer (A), said gradated layer being formed by intermetallic phase or mixed crystals of Al, and a layer (C), which is formed having aluminum oxide, is formed on the gradated layer (B).

Method for producing a component of gamma—TiAl and component produced therefrom
11542582 · 2023-01-03 · ·

The present invention relates to a method for producing a component of a γ-TiAl alloy, in which, in a first step, a forging blank made of a γ-TiAl alloy is built up from a powder material by an additive method, and subsequently, in a second step, the forging blank is reshaped into a semi-finished product, wherein the degree of reshaping over the entire forging blank is high enough that, in a third step, the structure is recrystallized during a heat treatment. In addition, the invention relates to a component produced therefrom.

Method for producing a component of gamma—TiAl and component produced therefrom
11542582 · 2023-01-03 · ·

The present invention relates to a method for producing a component of a γ-TiAl alloy, in which, in a first step, a forging blank made of a γ-TiAl alloy is built up from a powder material by an additive method, and subsequently, in a second step, the forging blank is reshaped into a semi-finished product, wherein the degree of reshaping over the entire forging blank is high enough that, in a third step, the structure is recrystallized during a heat treatment. In addition, the invention relates to a component produced therefrom.