A method of creating a functionally-graded multi-material (FGM) part in multi-material additive manufacturing includes providing a part digitized into voxels, generating a lattice structure having a series of repeating unit cells, where each is the smallest nonrepeating constituent of the lattice structure and is generated by a continuous surface defined by a continuous function. The method further includes taking an inverse volume of the lattice structure within the part, creating a material gradient by varying a thickness of the surface at the boundary between the lattice structure and the inverse volume, assigning one of the two FGM component materials to the voxels in the volume occupied by the lattice structure and assigning the other to the voxels occupied by the inverse volume, outputting the voxels each with a designated material, the lattice structure and the inverse volume forming a mechanical interlock at the interface of the two component materials.

A toothed transmission element includes a partial region formed with a first material, teeth defining an edge region which is formed additively with a second material having a hardness which is greater than a hardness of the first material, and a third material located between the first material and the second material, wherein a hardness decreases stepwise along a section leading from the edge region to the partial region.

A toothed transmission element includes a partial region formed with a first material, teeth defining an edge region which is formed additively with a second material having a hardness which is greater than a hardness of the first material, and a third material located between the first material and the second material, wherein a hardness decreases stepwise along a section leading from the edge region to the partial region.

A transient liquid phase (TLP) composition includes a plurality of first high melting temperature (HMT) particles, a plurality of second HMT particles, and a plurality of low melting temperature (LMT) particles. Each of the plurality of first HMT particles have a core-shell structure with a core formed from a first high HMT material and a shell formed from a second HMT material that is different than the first HMT material. The plurality of second HMT particles are formed from a third HMT material that is different than the second HMT material and the plurality of LMT particles are formed from a LMT material. The LMT particles have a melting temperature less than a TLP sintering temperature of the TLP composition and the first, second, and third HMT materials have a melting point greater than the TLP sintering temperature.

A transient liquid phase (TLP) composition includes a plurality of first high melting temperature (HMT) particles, a plurality of second HMT particles, and a plurality of low melting temperature (LMT) particles. Each of the plurality of first HMT particles have a core-shell structure with a core formed from a first high HMT material and a shell formed from a second HMT material that is different than the first HMT material. The plurality of second HMT particles are formed from a third HMT material that is different than the second HMT material and the plurality of LMT particles are formed from a LMT material. The LMT particles have a melting temperature less than a TLP sintering temperature of the TLP composition and the first, second, and third HMT materials have a melting point greater than the TLP sintering temperature.

A method for additive manufacturing, wherein an additive-manufacturing head (12) is provided, configured both for directing one or more jets of powders, in particular metal powders, onto a region of a working surface (110), and for directing simultaneously a laser beam onto such a region, to form a laser-beam focusing spot (LS) on the region, and wherein, during direction of the powder jets and of the laser beam, the additive-manufacturing head (12) is simultaneously translated in a direction transverse to the direction of the laser beam so as to give rise to a trace (MRP) obtained by melting of the powders as a result of the power transmitted to the powders by the focusing spot (LS). During movement of the additive-manufacturing head (12) in the transverse direction, a dynamic movement is imparted on the laser beam emitted by the head (12), the movement being configured in such a way as to obtain a width of the trace (MRP) that is independent of the size of the focusing spot (LS) of the laser beam (L) and is equivalent to the one that would be produced by an apparent spot having a width substantially corresponding to the width of the trace (MPP), and in such a way that the distribution of the power transmitted by the laser beam to the trace (MPP) varies along the direction of the width of the trace (MPP).

A method for additive manufacturing, wherein an additive-manufacturing head (12) is provided, configured both for directing one or more jets of powders, in particular metal powders, onto a region of a working surface (110), and for directing simultaneously a laser beam onto such a region, to form a laser-beam focusing spot (LS) on the region, and wherein, during direction of the powder jets and of the laser beam, the additive-manufacturing head (12) is simultaneously translated in a direction transverse to the direction of the laser beam so as to give rise to a trace (MRP) obtained by melting of the powders as a result of the power transmitted to the powders by the focusing spot (LS). During movement of the additive-manufacturing head (12) in the transverse direction, a dynamic movement is imparted on the laser beam emitted by the head (12), the movement being configured in such a way as to obtain a width of the trace (MRP) that is independent of the size of the focusing spot (LS) of the laser beam (L) and is equivalent to the one that would be produced by an apparent spot having a width substantially corresponding to the width of the trace (MPP), and in such a way that the distribution of the power transmitted by the laser beam to the trace (MPP) varies along the direction of the width of the trace (MPP).

A chiral cell includes a cell structure. The cell structure includes an upper ring, a middle ring, a lower ring, upper connecting rods, and lower connecting rods. The upper ring and the lower ring have the same geometrical shape, and the middle ring is located between the upper ring and the lower ring. A plurality of upper connecting rods is provided; the two ends of each upper connecting rod are respectively correspondingly connected to the upper ring and the middle ring and the upper connecting rods are obliquely and uniformly distributed between the upper ring and the middle ring; a plurality of lower connecting rods is provided; the two ends of each lower connecting rod are respectively correspondingly connected to the lower ring and the middle ring and the lower connecting rods are obliquely and uniformly distributed between the lower ring and the middle ring.

A chiral cell includes a cell structure. The cell structure includes an upper ring, a middle ring, a lower ring, upper connecting rods, and lower connecting rods. The upper ring and the lower ring have the same geometrical shape, and the middle ring is located between the upper ring and the lower ring. A plurality of upper connecting rods is provided; the two ends of each upper connecting rod are respectively correspondingly connected to the upper ring and the middle ring and the upper connecting rods are obliquely and uniformly distributed between the upper ring and the middle ring; a plurality of lower connecting rods is provided; the two ends of each lower connecting rod are respectively correspondingly connected to the lower ring and the middle ring and the lower connecting rods are obliquely and uniformly distributed between the lower ring and the middle ring.

A powder feeding device includes: a hopper including a discharge port for discharging powder; and a conveyance device configured to move a conveyance surface disposed below the discharge port in a first direction and invert the conveyance surface in a front end portion. The hopper includes a front wall portion positioned on a downstream side of the discharge port in the first direction. A predetermined gap is formed between a lower end of the front wall portion and the conveyance surface. In the powder feeding device, powder deposited on the conveyance surface is conveyed in the first direction by the conveyance device with a thickness corresponding to the gap and dropped from the front end portion.