B22F2301/35

Powder composition for the manufacture of casting inserts, casting insert and method of obtaining local composite zones in castings
11548065 · 2023-01-10 · ·

A powder composition is used for the fabrication of casting inserts, designed to produce local composite zones resistant to abrasive wear. The composite zones are reinforced with carbides and borides or with mixtures thereof formed in situ in castings. The powder includes powder reactants of the formation of carbides and/or borides selected from the group of TiC, WC, ZrC, NbC, TaC, TiB2, ZrB2, or mixtures thereof. The carbides and/or borides forming after crystallization particles reinforces the composite zones in castings. The powder composition further includes moderator powders in the form of a mixture of metal powders, which after crystallization form matrix of the composite zone in casting. A casting insert is disclosed for the fabrication in casting of local composite zones resistant to abrasive wear. A method for the fabrication of local composite zones in castings uses for this purpose the reaction of the self-propagating high temperature synthesis (SHS).

STEEL, STEEL MECHANICAL PART, ELECTRONIC DEVICE, AND PREPARATION METHOD FOR STEEL MECHANICAL PART
20230212721 · 2023-07-06 ·

A steel, a steel mechanical part, an electronic device, and a preparation method for a steel mechanical part are provided. The steel includes components of the following mass percentages: chromium: 7% to 11%, nickel: 2% to 7.5%, cobalt: 6% to 15%, molybdenum: 4% to 7%, oxygen: a trace to 0.4%, carbon: a trace to 0.35%, and iron: 50% to 80%. The steel provided in this application has relatively high mechanical strength and is not easily deformed, and therefore a risk of fracture caused when an electronic device using the steel falls off from a height is reduced.

HIGH-SPEED MACHINING TOOL MADE OF STEEL-BONDED CARBIDE AND METHOD FOR PREPARING THE SAME
20230211421 · 2023-07-06 ·

A high-speed machining tool made of a steel-bonded carbide and a method for preparing the same relate to the technical field of lathe tools made of steel-bonded carbides, and overcome the problems of traditional steel-bonded carbide lathe tools about low hardness and low toughness. The high-speed machining tool includes a skeleton, a main body, and a coating. The main body is consolidated by the skeleton from inside. The skeleton and the main body are both ringlike in shape. The main body has its outer surface covered by the coating. The high-speed machining tool is such made that the skeleton is hard and the main body is tough. The blade of the tool is hard and can transfer vibrations to the main body, thereby protecting the tool from brittle fractures and improving the overall performance of the tool.

ALLOY PARTICLES

An alloy particle contains: total content of Fe and Co: from 82.2 to 96.5 parts by mass; Co: 0 to 30.0 parts by mass; P: 0 to 4.5 parts by mass; B: more than 0 to 5.0 parts by mass; C: 0 to 3.0 parts by mass; Si: 0 to 6.7 parts by mass; Ni: more than 0 to 12.0 parts by mass; Cr: more than 0 to 4.2 parts by mass; total content of Mo, W, Zr, and Nb: 0 to 4.2 parts by mass; total content of P and Cr: 7.4 parts by mass or less; multiplication product of the parts by mass of Ni and Cr: 0.5 or more; and total content of Fe, Co, and Ni: 97.0 parts by mass or less. The alloy particle contains an amorphous phase, and a volume percentage of the amorphous phase is 70% or higher.

Light-colored magnetic particles having improved durability and chemical resistance

The present invention can provide light-colored magnetic particles having a zirconium oxide coating layer formed on a magnetic core, and having a silver coating layer formed on the zirconium oxide coating layer, and a part of the surface of the zirconium oxide coating layer is exposed to the outside, but chemical resistance is excellent, and thus the magnetic particles hardly cause a change of magnetic characteristics so as to be suitable for security elements.

Process for manufacturing an aluminum alloy part
11692240 · 2023-07-04 · ·

The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.5 to 2% each, and in a weight fraction of less than or equal to 4%, preferably less than or equal to 3%, more preferably less than or equal to 2% in total; —Si, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%; —V, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%. The invention also relates to a part obtained by this process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts having remarkable features.

High strength precipitation hardening stainless steel alloy and article made therefrom
11692232 · 2023-07-04 · ·

High strength precipitation hardening stainless steel alloy is disclosed. The steel alloy has a composition by weight %, about: 30.0% max nickel (Ni), 0.0 to 15.0% cobalt (Co), 25.0% max chromium (Cr), 5.0% max molybdenum (Mo), 5.0% max titanium (Ti), 5.0% max vanadium (V), about 0.5% max lanthanum (La) and/or cerium (Ce), and in balance iron (Fe) and inevitable impurities. The steel alloy provides a unique combination of corrosion resistance, strength and toughness and is a material for aircraft landing gears and structures.

Soft magnetic powder, powder magnetic core, magnetic element, and electronic device

A soft magnetic powder of the invention has a composition represented by Fe.sub.100-a-b-c-d-e-fCu.sub.aSi.sub.bB.sub.cM.sub.dM′.sub.eX.sub.f (at %) [wherein M is Nb, W, Ta, Zr, Hf, Ti, or Mo, M′ is V, Cr, Mn, Al, a platinum group element, Sc, Y, Au, Zn, Sn, or Re, X is C, P, Ge, Ga, Sb, In, Be, or As, and a, b, c, d, e, and f are numbers that satisfy the following formulae: 0.1≤a≤3, 0<b≤30, 0<c≤25, 5≤b+c≤30, 0.1≤d≤30, 0≤e≤10, and 0≤f≤10], wherein a crystalline structure having a particle diameter of 1 nm or more and 30 nm or less is contained in an amount of 40 vol % or more, and the difference in the coercive force of the powder after classification satisfies predetermined conditions.

Crystalline Fe-based alloy powder and method for producing same

A crystalline Fe-based alloy powder composed of Fe-based alloy particles containing, within a structure thereof, nanocrystal grains having an average grain size of 30 nm or less, and in which d50, which is a particle diameter corresponding to a cumulative frequency of 50% by volume, is from 3.5 μm to 35.0 μm in a cumulative distribution curve that is obtained by laser diffractometry and that shows the relationship between the particle diameter and the cumulative frequency from the small particle diameter side, and a ratio of Fe-based alloy particles having a particle diameter of 2 μm or less to the total of the Fe-based alloy particles, which is determined by laser diffractometry, is from 0% by volume to 8% by volume.

Iron-based prealloy powder, iron-based diffusion-bonded powder, and iron-based alloy powder for powder metallurgy using the same

The present disclosure relates to an iron-based prealloy powder having excellent strength and processability, and an iron-based alloy powder for powder metallurgy and a sinter-forged member using the same. The iron-based prealloy powder for powder metallurgy according to an embodiment of the present disclosure includes 0.5 to 5.0 wt % of Cu, 0.1 to 0.5 wt % of Mo, and a balance of Fe and other inevitable impurities. A Cu content (Cu %) and a Mo content (Mo %) satisfy the following Relational Equation (1):
0.3×Cu %+3×Mo %≤2.7  (1).