A method for producing a Fe—Co alloy powder suitable for an antenna includes steps, wherein when introducing an oxidizing agent into an aqueous solution containing Fe ions and Co ions to generate crystal nuclei and cause precipitation and growth of a precursor having Fe and Co as components, Co in an amount corresponding to 40% or more of the total amount of Co used for the precipitation reaction is added to the aqueous solution at a time after the start of the crystal nuclei generation and before the end of the precipitation reaction to obtain the precursor. Then, a dried product of the precursor is reduced to obtain a Fe—Co alloy powder. This Fe—Co alloy powder has a mean particle size of 100 nm or less, a coercive force Hc of 52.0 to 78.0 kA/m, and a saturation magnetization ss of 160 Am.sup.2/kg or higher.

The present invention relates to the use of a metal powder for additively manufacturing a shaped metal body by means of laser beam melting, wherein the metal is a metal of Group 11 of the periodic table of the elements or aluminium or an alloy or intermetallic phase of one of these metals and has an oxygen content of at least 2500 ppm by weight.

Ti-based metal matrix composites, methods of their additive manufacture, and parts manufactured therefrom and thereby are provided. Method include layer-by-layer additive manufacturing for fabricating Ti-based metal matrix composite parts thicker than 0.5 mm, in layers with thickness between 10-1000 micrometers. The parts formed may have one or more of the following properties: a tensile strength greater than 1 GPa, a fracture toughness greater than 40 MPa m.sup.1/2, a yield strength divided by the density greater than 200 MPa cm.sup.3/g, and a total strain to failure in a tension test greater than 5%.

A method of increasing volume ratio of magnetic particles in a MnBi alloy includes depositing a MnBi alloy powder containing magnetic particles and non-magnetic particles on a sloped surface having a magnetic field acted thereupon. The method further includes collecting falling non-magnetic particles while separated magnetic particles are magnetically retained on the sloped surface.

An inventive method is provided for synthesizing an intermetallic compound. According to exemplary inventive practice, two metallic elements are weighed out in quantities corresponding to their molecular weights in an intermetallic compound of interest. The two metallic elements are mixed together to produce a metallic mixture in powder form. According to many inventive embodiments, a ball-mill device is implemented to thoroughly or intimately mix the two metallic elements into a fine powder. The powdered metallic mixture is exothermically reacted to produce an at least substantially pure intermetallic compound in powder form. According to many inventive embodiments, the exothermic reaction is brought about in a vacuous or inert-gaseous (e.g., helium) environment through electrification of a tungsten wire filament that is completely embedded in the powdered metallic mixture.

A method for making small diameter NiTi metal alloy components, including balls, comprising providing a metal powder comprising nickel, titanium, and a transition metal, consolidating the metal powder into cylindrical rods, and cutting the cylindrical rods into segments. The segments are then machined into spheres slightly larger than the finished ball size diameter. The spheres are heat treated to solutionize and dissolve all phases and subsequently cooled without the need for rapid quenching due to the influence of the transition metal to suppresses the formation of soft phases in the spheres, wherein such soft phases prevent hardening, to achieve a Rockwell hardness of HRC 58-62. Finally, the hardened spheres are polished until the desired finished ball size diameter and surface finish is achieved.

A micro-nano composite powder dedicated for laser repair of tiny crack on stainless steel surface, includes 3 wt %-7 wt % of nano-WC, 0.5 wt %-2 wt % of nano-Al.sub.2O.sub.3, 0.2 wt %-0.8 wt % of micro-V powder and the balance of micro stainless steel powder. The stainless steel powder includes 0.08 wt % of C, 0.5 wt % of Si, 1.46 wt % of Mn, 0.03 wt % of P, 0.005 wt % of S, 19 wt % of Cr, 9.5 wt % of Ni, 0.5 wt % of Mo and the balance of Fe. The micro and nano powders are mixed through ball milling and mixed with anhydrous ethanol. The composite powder is suitable for laser repair of tiny crack on the surface of stainless steel part with high toughness requirement. After laser repair, the composite powder can be fused with the substrate, the repaired layer and the substrate are metallurgically bonded at the interface, the repaired layer contains fine grains, and therefore the compatibility and fracture property of the repaired layer are improved.

Provided is a method for producing a TiAl intermetallic compound powder in which it is possible to reduce the number of internal pores. Also provided is a TiAl intermetallic compound powder in which internal pores have been reduced in number. This method for producing a TiAl intermetallic compound powder comprises passing a cutting chips of a TiAl intermetallic compound through a thermal plasma flame and performing a spheroidizing treatment. This TiAl intermetallic compound powder of which a cross section has a porosity of 0-0.4 area %. The TiAl intermetallic compound powder described above is suitable as a raw material powder for use in fabricating a molded article by various powder metallurgy methods and/or layer molding methods.

Ti-based metal matrix composites, methods of their additive manufacture, and parts manufactured therefrom and thereby are provided. Method include layer-by-layer additive manufacturing for fabricating Ti-based metal matrix composite parts thicker than 0.5 mm, in layers with thickness between 10-1000 micrometers. The parts formed may have one or more of the following properties: a tensile strength greater than 1 GPa, a fracture toughness greater than 40 MPa m.sup.1/2, a yield strength divided by the density greater than 200 MPa cm.sup.3/g, and a total strain to failure in a tension test greater than 5%.

A material and method for manufacturing an Ag-based electrical contact material includes synthesizing an intermetallic compound of Me.sub.xSn.sub.y type; ball milling the intermetallic compound; mixing the so obtained intermetallic compound powder with silver powder; packing the mixed powders into a green body; and forming a MeO—SnO.sub.2 cluster structure by internally oxidizing the intermetallic compound Me.sub.xSn.sub.y while sintering the green body.