B22F2302/10

ULTRA-FINE CEMENTED CARBIDE, AND CUTTING TOOL AND WEAR-RESISTANT TOOL USING THE SAME
20220298612 · 2022-09-22 ·

Provided is an ultra-fine cemented carbide that has high hardness and exhibits excellent transverse-rupture-strength. The ultra-fine cemented carbide includes a hard phase, containing tungsten carbide (WC) as a main component, in an amount of 80 wt % or more and 99.4 wt % or less, a carbonitride phase, containing titanium carbonitride (Ti(C,N)) as a main component produced by carbonitriding of a titanium (Ti) oxide during sintering, in an amount of 0.1 wt % or more and 10.0 wt % or less, and a binder phase, containing at least one selected from cobalt (Co), nickel (Ni), or iron (Fe) as a main component, in an amount of 0.50 wt % or more and 20 wt % or less, and the binder phase contains chromium carbide (Cr.sub.3C.sub.2) in an amount of 0.10 wt % or more and 20.0 wt % or less based on all of the binder phase, and in the ultra-fine cemented carbide, the hard phase, the carbonitride phase, and the binder phase total 100 wt %, WC after the sintering has an average grain size of 1.0 μm or less, the nitrogen content is 0.10 wt % or more and 1.25 wt % or less, and the carbon content is 4.80 wt % or more and 6.30 wt % or less.

MATERIALS AND METHODS FOR PRODUCING METAL NANOCOMPOSITES, AND METAL NANOCOMPOSITES OBTAINED THEREFROM
20220243303 · 2022-08-04 ·

Some variations provide a metal matrix nanocomposite composition comprising metal-containing microparticles and nanoparticles, wherein the nanoparticles are chemically and/or physically disposed on surfaces of the microparticles, and wherein the nanoparticles are consolidated in a three-dimensional architecture throughout the composition. The composition may serve as an ingot for producing a metal matrix nanocomposite. Other variations provide a functionally graded metal matrix nanocomposite comprising a metal-matrix phase and a reinforcement phase containing nanoparticles, wherein the nanocomposite contains a gradient in concentration of the nanoparticles. This nanocomposite may be or be converted into a master alloy. Other variations provide methods of making a metal matrix nanocomposite, methods of making a functionally graded metal matrix nanocomposite, and methods of making a master alloy metal matrix nanocomposite. The metal matrix nanocomposite may have a cast microstructure. The methods disclosed enable various loadings of nanoparticles in metal matrix nanocomposites with a wide variety of compositions.

Materials and methods for producing metal nanocomposites, and metal nanocomposites obtained therefrom

Some variations provide a metal matrix nanocomposite composition comprising metal-containing microparticles and nanoparticles, wherein the nanoparticles are chemically and/or physically disposed on surfaces of the microparticles, and wherein the nanoparticles are consolidated in a three-dimensional architecture throughout the composition. The composition may serve as an ingot for producing a metal matrix nanocomposite. Other variations provide a functionally graded metal matrix nanocomposite comprising a metal-matrix phase and a reinforcement phase containing nanoparticles, wherein the nanocomposite contains a gradient in concentration of the nanoparticles. This nanocomposite may be or be converted into a master alloy. Other variations provide methods of making a metal matrix nanocomposite, methods of making a functionally graded metal matrix nanocomposite, and methods of making a master alloy metal matrix nanocomposite. The metal matrix nanocomposite may have a cast microstructure. The methods disclosed enable various loadings of nanoparticles in metal matrix nanocomposites with a wide variety of compositions.

Metal bond abrasive articles and methods of making metal bond abrasive articles

Metal bond abrasive articles and methods of making metal bond abrasive articles via a focused beam are disclosed. In an aspect, a metal bond abrasive article includes a metallic binder material having abrasive particles retained therein, where the abrasive particles have at least one coating disposed thereon. The coating includes a metal, a metal oxide, a metal carbide, a metal nitride, a metalloid, or combinations thereof, and the at least one coating has an average thickness of 0.5 micrometers or greater. The metal bond abrasive article includes a number of layers directly bonded to each other. Metal bond abrasive articles prepared by the method can include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a metal bond abrasive article; and generating, with the manufacturing device by an additive manufacturing process, the metal bond abrasive article based on the digital object. A system is also provided, including a display that displays a 3D model of a metal bond abrasive article; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of the metal bond abrasive article.

POWDER FEEDSTOCK FOR WEAR RESISTANT BULK WELDING CONFIGURED TO OPTIMIZE MANUFACTURABILITY
20220219231 · 2022-07-14 ·

Disclosed herein are embodiments of a powder feedstock, such as for bulk welding, which can produce welds. The powder feedstock can include high levels of boron, and may be improved over previously used cored wires. Coatings can be formed from the powder feedstock which may have high hardness in certain embodiments, and low mass loss under ASTM standards.

Cylinder for molding machine, and its production method

A cylinder for a molding machine comprising a HIP-sintered lining layer on an inner surface of a cylindrical steel body, the lining layer comprising 38-70% by volume of tungsten carbide particles having a median diameter d.sub.50 of 1-7 μm and a matrix composed of an Ni-based alloy, and the maximum length of the matrix in an arbitrary cross section being 12 μm or less.

METHOD FOR PRODUCING AN INDEXABLE INSERT AND A CUTTING TOOL
20220226898 · 2022-07-21 · ·

The invention relates to a method for producing an indexable insert comprising the following steps: a) providing a starting material for use in an additive manufacturing method in several layers of material; and b) bonding each layer of the starting material in the form of an indexable insert.

Rock drill insert

A rock drill insert made of cemented carbide having hard constituents of tungsten carbide (WC) in a binder phase including Co, wherein the cemented carbide includes 4-18 mass % Co and a balance of WC and unavoidable impurities. The cemented carbide also includes Cr in such an amount that the mass ratio Cr/Co is within the range of 0.04-0.19, and the difference between the hardness at a 0.3 mm depth at any point of the surface of the rock drill insert and the hardness of the bulk of the rock drill insert is at least 40 HV3.

Press-tool
11285535 · 2022-03-29 · ·

A press-tool for manufacturing a cutting insert green body includes a first and a second punch movable along a first pressing axis. A first and a second die member are movable towards an end position. The first and the second die members are configured to form, in the end position, a die cavity. A core extends between and through the die cavity when the first and the second die member are in the end position. At least a first core portion is arranged to form the core, wherein the at least first core portion is arranged in the first or the second die member such that the at least first core portion is moved together with the first or the second die member.

Iron tungsten borocarbide body for nuclear shielding applications

Provided is a body, a method for manufacturing the body and a method of using of the body for nuclear shielding in a nuclear reactor. The body may include boron, iron, chromium, carbon and tungsten.