Disclosed herein is a method of homogeneously mixing solids, comprising: mixing, in a fluid medium, at least a first Got nanoparticle material and a surfactant, wherein the surfactant causes the first nanoparticle material to distribute uniformly in the fluid medium and have a specific charge; adding, to the fluid medium, a second nanoparticle material, wherein the surfactant has a charge of opposite polarity to the zeta potential of the second nanoparticle material; attaching the second nanoparticle material to the first Nnanoparticle material using the charge attraction of the surfactant and the second nanoparticle material to obtain a homogeneous material; and removing the attached first and second nanoparticle materials from the fluid medium to obtain a solid homogeneous material.

Methods for fabricating a multi-material composite structure are described. Methods for fabricating a multi-material composite structure include forming a first colloidal ink solution with a first material matrix, water, and a rheology modifying agent; forming a second colloidal ink solution with a second material matrix, water, and a rheology modifying agent; printing a first layer on a substrate using a first printing nozzle carrying the first colloidal ink solution; printing a second layer on top of the first layer using a second printing nozzle carrying the second colloidal ink solution; forming a 3D structure by printing a plurality of layers including the first layer and the second layer printed in an alternating pattern; and sintering the 3D structure to form the multi-material composite structure.

A method of producing a sintered and forged member includes a mixing process in which a manganese-containing powder made of FeMnCSi containing manganese as a main component, an iron powder made of Fe, a copper powder made of Cu, and a graphite powder made of graphite are mixed together to prepare a mixed powder; a molding process in which the mixed powder is compression-molded into a molded product; a sintering process in which, when the molded product is heated, copper derived from the copper powder and manganese contained in the manganese-containing powder are alloyed, the alloyed copper-manganese alloy is brought into a liquid phase state, and the molded product is sintered to produce a sintered product while elements of the copper-manganese alloy diffuse into an iron base of the molded product; and a process in which the sintered product is forged.

A method for making covetic metal-nanostructured carbon composites or compositions is described herein. This method is advantageous, in that it provides substantially oxygen-free covetic materials and allows precise control of the composition of the covetic material to be produced. The method comprises introducing carbon into a molten metal in a heated reactor under low oxygen partial pressure, while passing an electric current through the molten metal. The reactor is heated at a temperature sufficient to form a network of nanostructured carbon within a matrix of the metal. After heating the covetic material is recovered from the reactor.

A method for manufacturing a powder-modified magnesium alloy chip for thixomolding includes a drying step of heating a mixture containing an Mg chip containing Mg as a main component, a C powder containing C as a main component, a binder, and an organic solvent to dry the organic solvent contained in the mixture, and a stirring step of stirring the mixture heated in the drying step.

The invention provides a green metal composite material, which is prepared by the following method: Provide Mg, Mo, Al, Ni, and Ti powders; weigh the Mg, Mo, Al, Ni, and Ti powders; and perform the first ball milling on the Mg, Mo, Al, Ni, and Ti powders; perform vacuum melting to obtain a Mg-based alloy ingots; crush the Mg-based alloy ingots; provide carbon nano tubes and graphene powders; and perform surface modification; mix well the crushed Mg-based alloy ingots and the surface modified carbon nano tubes and the graphene powders, and perform a second ball milling to obtain a second mixed powder; then perform a first heat treatment to obtain a third mixed powder, then perform a second hot pressed sintering. The process technology of this invention solves the problems of poor compatibility, easy to be segregated and unstable property of the non-metallic particles and metallic matrix.

Carbon fiber reinforced steel matrix composites have carbon fiber impregnated in the steel matrix and chemically bonded to the steel. Chemical bonding is shown by the presence of a unique amorphous carbon layer at the carbon fiber/steel interface, and by canting of steel crystal edges adjacent to the interface. Methods for forming carbon fiber reinforce steel composites include sintering steel nanoparticles around a reinforcing carbon fiber structure, thereby chemically bonding a sintered steel matrix to the carbon fiber. This unique bonding likely contributes to enhanced strength of the composite, in comparison to metal matrix composites formed by other methods.

The powder mixture for powder metallurgy includes a raw material powder, a binder, and a graphite powder, where the raw material powder contains an iron-based powder in a content of 90 mass % or more of the raw material powder, the graphite powder has an average particle size of less than 5 m, a ratio in mass of the binder to the sum the raw material powder and the graphite powder is 0.10 mass % to 0.80 mass %, a ratio of mass of the graphite powder to the sum of mass of the raw material powder and mass of the graphite powder is 0.6 mass % to 1.0 mass %, surface of the raw material powder is covered with at least a part of the binder, and surface of the binder covering the surface of the raw material powder is covered with at least a part of the graphite powder.

Disclosed are a method of manufacturing a billet used in plastic working for producing a composite member and a billet manufactured by the method. The method includes (A) ball-milling powders of two more materials to prepare a composite powder and (B) preparing a multi-layered billet containing the composite powder. The multi-layered billet includes a core layer and two or more shell layers. The shell layers except for the outermost shell layer are made of the composite powder. The outermost shell layer is made of a pure metal or metal alloy. The composite powders contained in the core layer and each of the shell layers have different compositions. The method has an advantage of manufacturing a plastic working billet being capable of overcoming the limitation of a single-material billet and enabling production of a characteristic-specific composite member such as a clad member.

A coating source for physical vapor deposition to produce doped carbon layers. The coating source is produced by way of sintering from pulverulent components and is formed of carbon as matrix material in a proportion of at least 75 mol % and at least one dopant in a proportion in the range from 1 mol % to 25 mol %.