Patent classifications
B22F2303/01
Insulating Material-Coated Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Device, And Moving Body
An insulating material-coated soft magnetic powder includes: a core particle that includes a base portion containing a soft magnetic material containing Fe as a main component and at least one of Si, Cr, and Al, and that includes an oxide film provided on a surface of the base portion and containing an oxide of at least one of Si, Cr, and Al; and an insulating film that is provided on a surface of the core particle and that contains a ceramic, in which a thickness of the insulating film is 5 nm or more and 300 nm or less, and the oxide contained in the oxide film and the ceramic contained in the insulating film are mutually diffused at an interface between the oxide film and the insulating film.
ALLOY, ALLOY POWDER, ALLOY MEMBER, AND COMPOSITE MEMBER
The present invention provides an alloy, an alloy powder, an alloy member, and a composite member which are excellent in corrosion resistance and wear resistance, have crack resistance, and are suitable for an additive manufacturing method and the like. An alloy and an alloy powder include, by mass %, Cr: 18 to 22%, Mo: 18 to 28%, Ta: 1.5 to 57%, C: 1.0 to 2.5%, Nb: 0 to 42%, Ti: 0 to 15%, V: 0 to 27%, Zr: 0 to 29%, and a remainder consisting of Ni and unavoidable impurities, where a molar ratio of (Ta+0.7Nb+Ti+0.6V+Zr)/C=0.5 to 1.5 is satisfied. An alloy member is an additively manufactured product or a cast having such a solidification structure, and the solidification structure is a dendrite-like crystal structure having a metal phase having a face-centered cubic structure and carbides.
Method for producing an Nb.SUB.3.Sn superconductor wire
A method for the production of a superconducting wire (20) uses a monofilament (1) having a powder core (3) that contains at least Sn and Cu, an inner tube (2), made of Nb or an alloy containing Nb, that encloses the powder core (3), and an outer tube (4) in which the inner tube (2) is arranged. The outer side of the inner tube (2) is in contact with the inner side of the outer tube (4) and the outer tube (4) is produced from Nb or from an alloy containing Nb. The outer tube is disposed in a cladding tube. The superconducting current carrying capacity of the superconducting wire is thereby improved.
NEODYMIUM-IRON-BORON MAGNET MATERIAL, RAW MATERIAL COMPOSITION PREPARATION METHOD, AND APPLICATION
Provided are a neodymium-iron-boron magnet material, raw material composition, preparation method, and application. The raw material composition of the neodymium-iron-boron magnet material comprises the following mass content components: R: 28-33%; R is a rare earth element, R comprises R1 and R2; R1 is a rare earth element added during smelting, and R1 comprises Nd and Dy; R2 is a rare earth element added during grain boundary diffusion, R2 comprises Tb, the content of R2 is 0.2%-1%; Co: <0.5%, but not 0; M: ≤0.4%, but not 0, and M is one or more of Bi, Sn, Zn, Ga, In, Au, and Pb; Cu: ≤0.15%, but not 0; B: 0.9-1.1%; Fe: 60-70%; the percentage is the mass percentage of the mass of each component to the total mass of the raw material composition. The neodymium-iron-boron magnet material has high remanence, coercivity, and good thermal stability.
NANOCOMPOSITE METAL MATERIAL AND METHOD FOR MANUFACTURING NANOCOMPOSITE METAL MATERIAL
A nanocomposite metal material includes a carrier formed of Zr and two-element metal particles supported on the carrier. The two-element metal is formed of Cu and Ni, and a degree of oxidation of the carrier is more than 31% and 100% or less. In a case where the nanocomposite metal material is disposed in a reaction furnace of a thermal reactor, the inside of the reaction furnace is brought into a vacuum state, and the inside of the reaction furnace is heated to a temperature range of 250° C. or higher and 350° C. or lower with a heating mechanism included in the thermal reactor while supplying at least one of hydrogen gas and deuterium gas into the reaction furnace, excessive heat of the nanocomposite metal material is 100 W/kg or more.
RARE EARTH MAGNET AND PRODUCTION METHOD THEREOF
A Sm—Fe—N-based rare earth magnet more resistant to demagnetization than ever before in an environment where an external magnetic field is applied, particularly at high temperatures, and a production method thereof are provided.
The present disclosure presents a production method of a rare earth magnet, including preparing a coated magnetic powder, compression-molding the coated magnetic powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. D.sub.50 of the magnetic powder in the coated magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the coated magnetic powder is 3 mass % or more and 15 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.
METHOD FOR PRODUCING AN ALUMINIUM ALLOY PART
The invention relates to a method for producing a part, comprising the production of successive solid metallic layers (201 . . . 20n), each layer being produced by depositing a metal (25) called filler metal, said filler metal consisting of an aluminium alloy comprising at least the following alloying elements: Zr, in a mass fraction of 0.60 to 1.40%, Mn, in a mass fraction of 2.00 to 5.00%, Ni, in a mass fraction of 1.00 to 5.00%, Cu, in a mass fraction of 1.00 to 5.00%.
The invention also relates to a part obtained by means of the method.
The alloy used in the additive manufacturing method of the invention makes it possible to obtain parts with exceptional properties.
Anisotropic magnetic powders and method of producing the same
A method of producing anisotropic magnetic powders comprising obtaining a precipitate containing an element R, iron and lanthanum from a solution including R, iron and lanthanum, wherein R is at least one selected from the group consisting of Sc, Y, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu; obtaining an oxide containing R, iron and lanthanum from the precipitate; treating the oxide with a reducing gas to obtain a partial oxide; obtaining alloy particles by reduction diffusion of the partial oxide at a temperature in the range of 920° C. to 1200° C.; and nitriding the alloy particles to produce an anisotropic magnetic powder represented by the following general formula: R.sub.v-xFe.sub.(100-v-w-z)N.sub.wLa.sub.xW.sub.z, where 3≤v−x≤30, 5≤w≤15, 0.08≤x≤0.3, and 0≤z≤2.5.
Method of making a cemented carbide
The present invention relates to a method of making a cemented carbide comprising mixing in a slurry a first powder fraction and a second powder fraction, subjecting the slurry to milling, drying, pressing and sintering. The first powder fraction is made from cemented carbide scrap recycled using the Zn recovery process, comprising the elements W, C, Co, and at least one or more of Ta, Ti, Nb, Cr, Zr, Hf and Mo, and the second powder fraction comprising virgin raw materials of WC and possibly carbides and/or carbonitrides of one or more of Cr, Zr, W, Ta, Ti, Hf and Nb. The first powder fraction is subjected to a pre-milling step, prior to the step of forming the slurry, to obtain an average grain size of between 0.2 to 1.5 μm.
Method of making a cemented carbide
The present invention relates to a method of making a cemented carbide comprising mixing in a slurry a first powder fraction and a second powder fraction, subjecting the slurry to milling, drying, pressing and sintering. The first powder fraction is made from cemented carbide scrap recycled using the Zn recovery process, comprising the elements W, C, Co, and at least one or more of Ta, Ti, Nb, Cr, Zr, Hf and Mo, and the second powder fraction comprising virgin raw materials of WC and possibly carbides and/or carbonitrides of one or more of Cr, Zr, W, Ta, Ti, Hf and Nb. The first powder fraction is subjected to a pre-milling step, prior to the step of forming the slurry, to obtain an average grain size of between 0.2 to 1.5 μm.