Methods of machining a body to produce a chip are provided wherein the body is formed of a material and in a state such that the material exhibits sinuous flow during a machining operation. The methods include providing a layer located on a surface of the body, and machining the body by causing engagement between a cutting tool and the body in a contact region below an area of the surface having the coating layer thereon and moving the cutting tool relative to the body to produce the chip having the layer thereon. The layer reduces sinuous flow in the material of the body and the chip is formed primarily by laminar flow.

Methods of machining a body to produce a chip are provided wherein the body is formed of a material and in a state such that the material exhibits sinuous flow during a machining operation. The methods include providing a layer located on a surface of the body, and machining the body by causing engagement between a cutting tool and the body in a contact region below an area of the surface having the coating layer thereon and moving the cutting tool relative to the body to produce the chip having the layer thereon. The layer reduces sinuous flow in the material of the body and the chip is formed primarily by laminar flow.

In a machine tool and a control apparatus thereof, a repetitive movement unit is configured so that the cutting tool performs one repetitive movement with respect to multiple relative rotations between the workpiece and the cutting tool and so that a rotation angle of the relative rotation between the workpiece and the cutting tool during relative movement at a second speed is smaller than a rotation angle of the relative rotation during relative movement at a first speed in one repetitive movement. This configuration limits degradation of machining efficiency when the cutting tool machines the workpiece by performing one repetitive movement with respect to multiple relative rotations between the workpiece and the cutting tool.

In a machine tool and a control apparatus thereof, a repetitive movement unit is configured so that the cutting tool performs one repetitive movement with respect to multiple relative rotations between the workpiece and the cutting tool and so that a rotation angle of the relative rotation between the workpiece and the cutting tool during relative movement at a second speed is smaller than a rotation angle of the relative rotation during relative movement at a first speed in one repetitive movement. This configuration limits degradation of machining efficiency when the cutting tool machines the workpiece by performing one repetitive movement with respect to multiple relative rotations between the workpiece and the cutting tool.

A controller controls a machine tool, which performs thread cutting for a workpiece, according to a machining program. The controller analyzes operating conditions of a cutting-up/cutting-in motion commanded in the machining program and inserts a cutting-up/cutting-in motion created based on the analyzed operating conditions into the thread cutting. In the insertion of the cutting-up/cutting-in motion into the thread cutting, a cycle including a cutting-in operation, a cutting-up operation for separating chips by raising the cutting tool for cutting in the radial direction of the workpiece, and an operation to cause the cutting tool to approach a start position of an immediately preceding cutting-up operation so as not to interfere with the workpiece is repeatedly performed.

A controller controls a machine tool, which performs thread cutting for a workpiece, according to a machining program. The controller analyzes operating conditions of a cutting-up/cutting-in motion commanded in the machining program and inserts a cutting-up/cutting-in motion created based on the analyzed operating conditions into the thread cutting. In the insertion of the cutting-up/cutting-in motion into the thread cutting, a cycle including a cutting-in operation, a cutting-up operation for separating chips by raising the cutting tool for cutting in the radial direction of the workpiece, and an operation to cause the cutting tool to approach a start position of an immediately preceding cutting-up operation so as not to interfere with the workpiece is repeatedly performed.

A cam for use in trimming earing from an open end of an article following at least one forming process. The cam includes a cam profile for actuating a cam follower to which the article is coupled. The cam profile includes a generally sloped rising portion, a generally sloped retracting portion, and a working portion bridging the rising portion and the retracting portion. The working portion includes generally sloped sections separated by at least one recess or dwell.

A cam for use in trimming earing from an open end of an article following at least one forming process. The cam includes a cam profile for actuating a cam follower to which the article is coupled. The cam profile includes a generally sloped rising portion, a generally sloped retracting portion, and a working portion bridging the rising portion and the retracting portion. The working portion includes generally sloped sections separated by at least one recess or dwell.

A machine tool and a control device therefor, wherein vibration cutting of a workpiece is carried out by means of a tool and wherein, after the vibration cutting, finish-cutting is carried out for cutting a finishing allowance of the workpiece by means of the tool, without relative vibration between the workpiece and the tool, by relatively rotating the workpiece and the tool and relatively moving them in the feed direction. According to the invention, before the vibration cutting, a finishing allowance calculation means calculates a finishing allowance remaining on the workpiece after vibration cutting has been completed, and a determination means determines whether or not the finishing allowance as calculated by the finishing allowance calculation means is less than, or equal to a predetermined threshold value.

A machine tool for cutting swarf entangled with a tool. A chuck is attached to a spindle of the machine tool, and grips a workpiece. The chuck is constituted by a first sub chuck and a second sub chuck detachably attached to the first sub chuck. The second sub chuck provided with a cutting tool is attached to the first sub chuck, and the cutting tool is caused to perform an opening/closing operation using a drive force of an opening/closing drive mechanism for gripping/releasing the workpiece, thereby cutting swarf entangled with a turning tool into fragments.