A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.

A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.

A nozzle through which a liquid coolant is discharged is provided with an outer tube, a projecting member and an inner tube disposed inside the outer tube, and an elastic body disposed between the inner tube and a discharge port of the outer tube. If foreign matter accumulates on a nozzle opening of the inner tube, the elastic body is compressed by the inner tube under the pressure of the coolant, so that the inner tube moves toward the discharge port. Consequently, the projecting member penetrates the nozzle opening, thereby automatically removing the foreign matter accumulated on the nozzle opening.

A nozzle through which a liquid coolant is discharged is provided with an outer tube, a projecting member and an inner tube disposed inside the outer tube, and an elastic body disposed between the inner tube and a discharge port of the outer tube. If foreign matter accumulates on a nozzle opening of the inner tube, the elastic body is compressed by the inner tube under the pressure of the coolant, so that the inner tube moves toward the discharge port. Consequently, the projecting member penetrates the nozzle opening, thereby automatically removing the foreign matter accumulated on the nozzle opening.

A toolholder includes a pocket assembly having a nest section and a clamp section. An inverted nest is mounted in the nest section and includes an insert-receiving pocket for accommodating a cutting insert mounted therein. A clamping wedge is mounted in the clamp section in such a way that the cutting insert engages the clamping wedge. The inverted nest includes one or more coolant grooves that cooperate with the cutting insert for directing super critical carbon dioxide to a cutting tool/workpiece interface.

A toolholder includes a pocket assembly having a nest section and a clamp section. An inverted nest is mounted in the nest section and includes an insert-receiving pocket for accommodating a cutting insert mounted therein. A clamping wedge is mounted in the clamp section in such a way that the cutting insert engages the clamping wedge. The inverted nest includes one or more coolant grooves that cooperate with the cutting insert for directing super critical carbon dioxide to a cutting tool/workpiece interface.

A high pressure coolant tube for receipt by a tool body that includes a coolant tube body with an annular flange adjacent to the exit body end. There is a threaded collar that has an exterior threaded surface. The threaded collar contains an interior collar bore comprising an enlarged diameter interior collar bore surface portion and a reduced diameter interior collar bore surface portion. There is an exit seal pocket defined by an exit-facing flange surface of the annular flange and a reduced diameter body section and the enlarged diameter interior collar bore surface portion. There is an entrance seal assembly pocket defined by an entrance-facing flange surface of the annular flange and a reduced diameter body section and the enlarged diameter interior collar bore surface portion. An exit seal is in the exit seal pocket. An entrance seal assembly is in the entrance seal assembly pocket wherein the entrance seal assembly comprises an entrance seal sandwiched by a pair of thermoplastic polyester elastomeric rings.

A high pressure coolant tube for receipt by a tool body that includes a coolant tube body with an annular flange adjacent to the exit body end. There is a threaded collar that has an exterior threaded surface. The threaded collar contains an interior collar bore comprising an enlarged diameter interior collar bore surface portion and a reduced diameter interior collar bore surface portion. There is an exit seal pocket defined by an exit-facing flange surface of the annular flange and a reduced diameter body section and the enlarged diameter interior collar bore surface portion. There is an entrance seal assembly pocket defined by an entrance-facing flange surface of the annular flange and a reduced diameter body section and the enlarged diameter interior collar bore surface portion. An exit seal is in the exit seal pocket. An entrance seal assembly is in the entrance seal assembly pocket wherein the entrance seal assembly comprises an entrance seal sandwiched by a pair of thermoplastic polyester elastomeric rings.

A tool holder including a tool shank and a tool head connected to the tool shank. The tool head comprising an insert seat or a blade pocket. Adjacent to at least a portion of a shank side surface there is a reinforcement portion connecting the shank side surface and the tool head.

A tool holder including a tool shank and a tool head connected to the tool shank. The tool head comprising an insert seat or a blade pocket. Adjacent to at least a portion of a shank side surface there is a reinforcement portion connecting the shank side surface and the tool head.