B23B27/22

Machining system and cutting insert and methods

There is provided a machining assembly and cutting insert for machining metal or like workpieces, wherein the cutting insert body has a cutting end. The cutting end comprises at least one cutting edge and at least one cutting lip formed adjacent the at least one cutting edge. The at least one cutting lip includes at least one cutting protrusion and associated chip cutting edge to split the chip formed by the at least one cutting edge, for producing chips during machining which are of a width that is sufficiently reduced to allow proper evacuation or removal.

Method for producing a cutting tool for the machining of workpieces and cutting tool
11229957 · 2022-01-25 · ·

The invention relates to a drilling tool (50), in particular a dowel hole drill, for the machining of workpieces, in particular workpieces made of wood, plastics, composite materials, comprising a drill shaft (56) with a front surface (60), and to a drill head (58) with at least one cutting edge (66), which is firmly connected, such as soldered, to the drill shaft (56). In order to make available a drilling tool of the type mentioned at the start, which has a broad range of application and is simple to produce, it is provided that the drill head (58) is formed from a composite material with exclusively two layers (38), namely a hard metal layer (36) and an ultra-hard layer (38) which is connected to the hard metal layer (36) and preferably formed from polycrystalline diamond or polycrystalline boron nitride, that the ultra-hard layer (38) is connected directly to the front surface (60) of the drill shaft (56) and that the at least one cutting edge (66) is formed by the ultra-hard layer (38), and a drill bit (62) such as a centering tip is formed by the hard metal layer (36).

CUTTING PART AND LATHE

A cutting part (1) for a tool head (2) for a lathe (3) for machining a workpiece (4), having a cutting edge (5) for removing material from the workpiece (4) and having a rake face (6) for guiding away the removed material or cuttings. The problem of providing a cutting part (1) which can be realized in a simple manner and with which lead-free materials can also be machined is solved in that a flat structure (7) is formed in the rake face (6) of the cutting part (1) adjoining the cutting edge (5) for breaking the cuttings. A lathe (3) for machining a workpiece (4), having a tool head (2) is provided with at least one such cutting part (1).

CUTTING PART AND LATHE

A cutting part (1) for a tool head (2) for a lathe (3) for machining a workpiece (4), having a cutting edge (5) for removing material from the workpiece (4) and having a rake face (6) for guiding away the removed material or cuttings. The problem of providing a cutting part (1) which can be realized in a simple manner and with which lead-free materials can also be machined is solved in that a flat structure (7) is formed in the rake face (6) of the cutting part (1) adjoining the cutting edge (5) for breaking the cuttings. A lathe (3) for machining a workpiece (4), having a tool head (2) is provided with at least one such cutting part (1).

Cutting insert and cutting tool
11167361 · 2021-11-09 · ·

A cutting insert includes a main body including a first face, a second face, and a third face. The second face includes a rake face. Among the outer-peripheral sides of the second face, the boundary portion with the first face is a main cutting edge. When viewed from the side where the first face is disposed, the main cutting edge includes a first straight portion, a second straight portion, and a curved portion. The first straight portion is located adjacent to a reference side. The second straight portion is arranged at a distance from the first straight portion. The curved portion connects the first straight portion and the second straight portion. A first intersection angle of the first straight portion with respect to the reference side is different from a second intersection angle of the second straight portion with respect to the reference side.

Cutting insert, cutting tool, and method of manufacturing machined product
11161178 · 2021-11-02 · ·

A cutting insert according includes a first surface and a cutting edge. The first surface includes a first inclined surface and a projection. The first inclined surface includes a first region located close to a first corner portion, a second region located close to a second corner portion, and a third region located between the first region and the second region. The projection includes a first projection located close to the first corner portion and a second projection located close to the second corner portion. A first top portion of the first projection is located closer to the first corner portion than a first boundary portion between the first region and the third region, and a second top portion of the second projection is located closer to the second corner portion than a second boundary portion between the second region and the third region.

Cutting insert, cutting tool, and method of manufacturing machined product
11161178 · 2021-11-02 · ·

A cutting insert according includes a first surface and a cutting edge. The first surface includes a first inclined surface and a projection. The first inclined surface includes a first region located close to a first corner portion, a second region located close to a second corner portion, and a third region located between the first region and the second region. The projection includes a first projection located close to the first corner portion and a second projection located close to the second corner portion. A first top portion of the first projection is located closer to the first corner portion than a first boundary portion between the first region and the third region, and a second top portion of the second projection is located closer to the second corner portion than a second boundary portion between the second region and the third region.

Cutting insert
11772166 · 2023-10-03 · ·

Chip discharge during high-feed machining and low-feed machining particularly in a high-depth-of-cut state or the like is improved so as to allow so-called freedom of feed during cutting to be improved. A cutting edge body of a cutting insert includes a front cutting edge formed on one end side in a longitudinal direction, the front cutting edge being a cutting edge formed on an intersecting edge between a peripheral side surface and an upper surface of the cutting edge body having a prismatic shape, a side cutting edge formed on one end side in a lateral direction, a recessed part provided in the upper surface of the cutting edge body to be subsequent to the side cutting edge in the lateral direction, and a wall part having a wavy wall surface formed in a portion of the recessed part and a discrete wall surface formed at a position between the wavy wall surface and the side cutting edge and including a plurality of surfaces which are discrete along the longitudinal direction.

TOOL AND CUTTING INSERT FOR INTERNAL COOLING, AND METHOD OF MANUFACTURING THEREOF
20230356303 · 2023-11-09 ·

A cutting insert is provided, comprising a top surface, a bottom surface, and side surfaces spanning therebetween, the side surfaces comprising one or more feed-facing side surfaces and one or more radial-facing side surfaces. The top surface is formed with one or more linear grooves, each constituting a chip breaker and being disposed parallel to and adjacent one of the feed-facing side surfaces. The chip breaker is characterized by a constant profile along the entire length of its respective feed-facing surface. Each of the feed-facing side surfaces is disposed at an acute feed-angle with respect to the top surface, and each of the radial-facing side surfaces being disposed at an acute radial-angle with respect to the top surface, the feed-angle being greater than the radial-angle.

TOOL AND CUTTING INSERT FOR INTERNAL COOLING, AND METHOD OF MANUFACTURING THEREOF
20230356303 · 2023-11-09 ·

A cutting insert is provided, comprising a top surface, a bottom surface, and side surfaces spanning therebetween, the side surfaces comprising one or more feed-facing side surfaces and one or more radial-facing side surfaces. The top surface is formed with one or more linear grooves, each constituting a chip breaker and being disposed parallel to and adjacent one of the feed-facing side surfaces. The chip breaker is characterized by a constant profile along the entire length of its respective feed-facing surface. Each of the feed-facing side surfaces is disposed at an acute feed-angle with respect to the top surface, and each of the radial-facing side surfaces being disposed at an acute radial-angle with respect to the top surface, the feed-angle being greater than the radial-angle.