Patent classifications
B23B2222/16
TiAlCN layers with lamellar structure
A tool has a main part of hard metal, cermet, ceramic, steel, high-speed steel, and a single or multilayer wear protection coating applied onto the main part by CVD and which has a thickness from 3 m to 25 m. The wear protection coating has at least one Ti.sub.1xAl.sub.xC.sub.yN.sub.z layer with stoichiometric coefficients 0.70x<1.0y<0.25 and 0.75z<1.15 and a thickness from 1.5 m to 17 m. The T.sub.1xAl.sub.xC.sub.yN.sub.z layer has a lamellar structure with lamellae with thickness of no more than 150 nm, preferably no more than 100 nm, particularly preferably no more than 50 nm. Lamellae are made of periodically alternating regions of the Ti.sub.1xAl.sub.xC.sub.yN.sub.z layer with alternatingly different stoichiometric proportions of Ti and Al, having the same crystal structure (crystallographic phase), and the Ti.sub.1xAl.sub.xC.sub.yN.sub.z layer has at least 90% vol. % of face centered cubic (fcc) crystal structure.
Cermet tool
A cermet tool includes from 75-95 volume % of a hard phase and from 5-25 volume % of a binder phase. The hard phase has a first hard phase with a core portion of (Ti, Nb, Mo) (C, N) and a peripheral portion of (Ti, Nb, Mo, W) (C, N) or (Ti, Nb, Mo, W, Zr) (C, N), a second hard phase with both a core portion and a peripheral portion of (Ti, Nb, Mo, W) (C, N) or (Ti, Nb, Mo, W, Zr) (C, N), and a third hard phase of (Ti, Nb, Mo) (C, N). The ratio of Nbs/Nbi is from 0.8 to 1.2, where Nbs is a maximum Nb amount in a surface region and Nbi is an internal Nb amount in an internal region. The ratio of Ws/Wi is from 1.0 to 1.5, where Ws is a maximum W amount in the surface region and Wi is an internal W amount in the internal region. The area ratios A1, A2, and A3 of the respective hard phases are from 75 to 95 area % for A1, from 4 to 24 area % for A2, and from 1 to 24 area % for A3.
CUTTING TOOL
A cutting tool according to one aspect of the present disclosure includes an attaching portion, a cutting portion having a core portion and a surface portion, and a joint portion. The attaching portion includes a hard component and a hard material. The hard component is at least one selected from the group consisting of TiC, TiCN, W, WC, Al.sub.2O.sub.3, and a combination of at least one of CBN and diamond and at least one of W and WC. The hard material includes one or two or more types of iron group elements, and has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material. The surface portion includes PCD or CBN. The cutting portion has a chamfer portion. The surface portion includes a groove, a flank face, and a cutting edge. The cutting edge extends toward the attaching portion.
CUTTING INSERT, CUTTING TOOL, AND METHOD FOR MANUFACTURING MACHINED PRODUCT
A cutting insert according to an aspect includes a top surface and a side surface. At least a part of a ridge line where the top surface and the side surface intersects is a cutting edge. The cutting edge includes a first portion located at a corner portion, a second portion adjacent to the first portion, a third portion close to the second portion, a fourth portion close to the third portion, and a fifth portion adjacent to the fourth portion. When viewed from directly above, a curvature radius of the second portion is less than a curvature radius of the first portion, a curvature radius of the third portion is greater than the curvature radius of the first portion, and a curvature radius of the fourth portion is less than the curvature radius of the third portion.
Surface-coated cutting tool and method of producing the same
A surface-coated cutting tool includes a base material and a coating formed on a surface of the base material. The coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of Al.sub.xTi.sub.1x and a second layer composed of nitride or carbonitride of Al.sub.yTi.sub.1y are stacked alternately into one or more layers. The first layer each has an atomic ratio x of Al varying in a range of 0.76 or more to less than 1. The second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.76. The largest value of difference between the atomic ratio x and the atomic ratio y is 0.05xy0.5.
Cermet and cutting tool
A cermet and a cutting tool are provided which have high wear resistance and high fracture resistance at a cutting edge even in a mode of cutting where the cutting edge comes to have a high temperature. A cermet 1 includes a hard phase 2 including a carbonitride of one or more kinds of metals selected from Group 4, Group 5, and Group 6 metals of the periodic table including at least Ti and a binder phase 3 containing W and at least one kind of a metal selected from Co and Ni, wherein the binder phase 3 includes a first binder phase 4 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 0.8 or less and a second binder phase 5 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 1.2 or more.
Surface-coated titanium carbonitride-based cermet cutting tool having excellent chipping resistance
A surface-coated titanium carbonitride-based cermet cutting tool is a surface-coated TiCN-based cermet cutting tool in which a Ti compound layer that is a hard coating layer is deposited as a first layer on the surface of a TiCN-based cermet body containing W and Mo, and a Mo-enriched layer having an average thickness of 0.5 to 10 nm is formed at an interface between a TiCN phase of the body and the hard coating layer.
Coated cutting tool
A coated cutting tool includes a substrate and a coating layer formed onto the surface of the substrate. The coating layer contains an -type aluminum oxide layer. A residual stress value at the (116) plane of the -type aluminum oxide layer is greater than 0. A residual stress value at the (012) plane of the -type aluminum oxide layer is smaller than 0.
CUTTING INSERT, CUTTING TOOL, AND METHOD FOR MANUFACTURING MACHINED PRODUCT USING SAME
In an embodiment, a cutting insert includes an upper surface, a one or more side surfaces, and a cutting edge. The upper surface includes a first corner portion, and a first side that is adjacent to the first corner portion. The one or more side surfaces are adjacent to the upper surface. The cutting edge is disposed on at least a portion of a section where the upper surface and the side surfaces intersect. When viewed from directly above, the cutting edge includes first, second, third and fourth cutting edges. The first cutting edge is disposed at the first corner portion and has a convex curved shape. The second cutting edge is next to the first cutting edge, and has a linear shape. The third cutting edge is next to the second cutting edge, and has a convex curved shape. The fourth cutting edge is next to the third cutting edge on the first side.
SURFACE-COATED CUTTING TOOL AND METHOD OF PRODUCING THE SAME
A surface-coated cutting tool includes a base material and a coating formed on a surface of the base material. The coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of Al.sub.xTi.sub.1-x and a second layer composed of nitride or carbonitride of Al.sub.yTi.sub.1-y are stacked alternately into one or more layers. The first layer each has an atomic ratio x of Al varying in a range of 0.76 or more to less than 1. The second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.76. The largest value of difference between the atomic ratio x and the atomic ratio y is 0.05x-y0.5.