Vertically lapped nonwoven material is used without cross lapped nonwoven to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.

Furniture spring systems are configured to provide support for different sized modular seating systems and/or modular bed systems. Slats extend between opposing frame or rail members to provide support to the seating or bed system. The slats have a catch disposed at a first or second end. In the seating and/or bed frame systems, the catch engages a retention member to retain the slat to the frame or rail. Adjustable bed frame systems employing such slats comprise modular bed frames and adjustable head boards and foot boards. Bed frames employing the slats and headboards/footboards thereof adjust in length or width in a variety of different manners. Adjustable bed frames adjust through the use of telescoping members, filler blocks and/or elongate end blocks that have different sizes from the standard uniform elongate support blocks employed in a bed frame.

Multilayered mattress assemblies include at least one elongated elastic wrap compressively looped about at least two layers of the mattress assembly to maintain the at least two layers in a fixed relationship relative to one another.

A sofa frame covered by a form fitting upholstery sack where the upholstery sack incorporates integrated support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the support webbing is positioned on the front of the back rest portion frame. The upholstery sack is pre-formed to snugly fit over the back rest portion of the sofa frame. Installation time is decreased when compared to the time required for conventional webbing and upholstery installations.

Mattresses and improved fabric covers for providing mattresses that have smooth surfaces. Additionally, methods for manufacturing non-quilted mattress covers and for manufacturing mattresses employing non-quilted mattress covers. The systems and methods described herein include mattress panels that can be manufactured separate from the inner core construction, and laid over the inner core to be fastened in place as a sleeping surface for the mattress. Optionally, these mattress panels can include a layer of fire retardant material, that may be added as a layer of material or that may be incorporated into one or more of the layers, such as a filler layer, in the mattress panel.

A reversible mattress includes a first outer region and a core region placed beneath the first outer region. The core region includes at least one core portion. The reversible mattress further includes a second outer region placed beneath the core region. The first outer region, the core region, and the second outer region are each made of latex foam and form the reversible mattress. The first outer region has a first outer ILD (ILD.sub.T1) and the second outer region has a second outer ILD (ILD.sub.T2) such that the first outer ILD (ILD.sub.T1) is lower than the second outer ILD (ILD.sub.T2).

A sofa frame covered by a form fitting upholstery sack where the upholstery sack incorporates integrated support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the support webbing is positioned on the front of the back rest portion frame. The upholstery sack is pre-formed to snugly fit over the back rest portion of the sofa frame. Installation time is decreased when compared to the time required for conventional webbing and upholstery installations.

A support pad, including a first cushion layer, a second cushion layer, and a sensing device, is provided. The sensing device is positioned between the first and second cushion layers. The sensing device includes a plurality of sensing elements and a substrate. The substrate includes a plurality of tab portions and a plurality of expandable portions. The sensing elements are respectively mounted to the tab portions. The expandable portions are moveable between contracted and expanded positions in response to pressure applied thereto.

Vertically lapped nonwoven material is used to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.

Mattress assemblies are provided that include a mattress, a mattress overlay, and a mattress cover that is comprised of a first cover and a second cover. The first cover includes a top panel, a bottom panel, and a continuous side panel that collectively define a cavity and enclose the mattress. The mattress overlay is positioned atop the mattress and the first mattress cover. The second cover, which defines a perimeter, is positioned over and is dimensionally-sized to cover the mattress overlay and at least the top panel of the first cover. The second cover can then be connected to the first cover by a fastener that extends along the perimeter of the second cover.