A coated cutting tool is provided. The cutting tool is CVD coated and has a substrate of cemented carbide, wherein a metallic binder in the cemented carbide includes Ni. The CVD coating has an inner layer of TiN and a subsequent layer of TiCN and a layer of Al.sub.2O.sub.3 located between the TiCN layer and an outermost surface of the coated cutting tool.

A drill in which: a chip discharge groove is formed in an outer periphery of an edge portion serving as a leading end side portion of a drill body; and a cutting edge is formed in an intersecting edge between a rake surface of a leading end side region and a leading end flank of the edge portion, the drill comprising a margin portion, a shoulder portion and a web thinning portion, wherein: the cutting edge comprises, in order from a rotation center, a first cutting edge portion, a second cutting edge portion, a shoulder cutting edge portion, and a margin cutting edge portion; the honing width gradually decreases from the boundary P1 toward the position P2; and the conditions represented by expression (1): honing width of second cutting edge portion≤R1 and expression (2): 2.0<R1/R2<5.0 are satisfied.

A cutting insert of a substantially horizontal cylindrical segment shape may include top and bottom surfaces having a circular segment shape. The cutting insert may include a convex side and a flat side. The cutting insert may include a top cutting edge which is formed where the convex side and the top surface meet, and a bottom cutting edge which is formed where the convex side and the bottom surface meet. The cutting insert may include a hole extending from the convex side towards the flat side. The hole may be positioned at a center of a surface of the flat side.

A cutting blade having a plurality of different coatings on surfaces thereof, including an upper surface, a lower surface, and a side surface connecting the upper surface and the lower surface, wherein the upper surface intersects the side surface to form at least one cutting edge unit, the cutting edge unit includes a main cutting edge and a secondary cutting edge, the upper surface includes at least one set of cutting planes, the cutting planes include a main cutting surface and a secondary cutting surface, the main cutting surface intersects the side surface to form the main cutting edge, the secondary cutting surface intersects the side surface to form the secondary cutting edge, a main coating is provided on the main cutting surface, a secondary coating is provided on the secondary cutting surface, and the main coating and the secondary coating are independent from each other.

A cutting insert according to an aspect includes a base portion and a cutting portion. The cutting portion includes an upper surface, a side surface, a ridge line including a first ridge line and a second ridge line, and an intersection point. The upper surface includes a top surface region and a rising surface region located between the top surface and the ridge line, and having a shape protruding toward the intersection point. In a top view, a first distance from the first ridge line to the rising surface increases as close to the intersection point, and a second distance from the second ridge line to the rising surface increases as close to the intersection point.

A coated tool includes a base and a coating layer located on the base. The coating layer includes a first layer having a thickness of 1 μm or more located near the base, and a second layer including Al.sub.2O.sub.3 particles which is in contact with the first layer and is located more away from the base than the first layer. A difference (A2−A1) between an erosion ratio A2 in the second layer and an erosion ratio A1 in the first layer is 0.60 to −0.30 μm/g. The erosion ratio is obtained by collision of a liquid A in which 3 mass % of spherical Al.sub.2O.sub.3 particles having a mean particle diameter of 1.1-1.3 μm is dispersed in pure water. A cutting tool includes a holder which includes a pocket, and the coated tool located in the pocket.

A coated tool includes a base and a coating layer located on the base. The coating layer includes a first layer having a thickness of 1 μm or more located near the base, and a second layer located more away from the base than the first layer. An erosion ratio A2 in the second layer is 0.4 μm/g or less which is obtained from a measurement by collision of a liquid A, in which 3 mass % of spherical Al.sub.2O.sub.3 particles having a mean particle diameter of 1.1-1.3 μm is dispersed in pure water, against the second layer. An erosion ratio A1 in the first layer is 1.8 μm/g or less which is obtained from a measurement by collision of the liquid A against the first layer. A cutting tool includes a holder which includes a pocket, and the coated tool located in the pocket.

Provided is a ceramic sintered body having high wear resistance and chipping resistance. Also provided are an insert, a cutting tool and a friction stir welding tool, each of which uses such a high-performance ceramic sintered body. The ceramic sintered body includes Al.sub.2O.sub.3 (alumina), WC (tungsten carbide) and ZrO.sub.2 (zirconia), wherein Zr (zirconium) element is present at either one or both of: (1) a grain boundary between crystal grains of the Al.sub.2O.sub.3; and (2) a grain boundary of crystal grains of the Al.sub.2O and crystal grains of the WC, wherein the ceramic sintered body contains 55.0 to 97.5 vol % of the WC, 0.1 to 18.0 vol % of the ZrO.sub.2, and the balance being the Al.sub.2O.sub.3, and wherein the ZrO.sub.2 is in a phase of tetragonal structure (T) or a mixed phase of tetragonal structure (T) and monoclinic structure (M).

A coating for carbide substrates employs a nanostructured coating in conjunction with a non-nanostructured coating. The nanostructured coating is produced by the addition of a refining agent flow, particular hydrogen chloride gas, during deposition, and may be produced as multiple individual nanostructured layers varying functional materials in a series. The combination of a nanostructured coating and non-nanostructured coating is believed to produce a cutting tool insert that exhibits longer life. Pre-treating the substrate with a mixture of compressed air and abrasive medium prior to coating the substrate and post-treating the coated substrate with a mixture of water and abrasive medium after the coating process is believed to further enhance the wear resistance and usage life of the cutting tool.

Provided is a coated cutting tool, which includes a hard coating film containing a layer (b) formed of a nitride or a carbonitride, a layer (c) which is a layered coating film formed by alternately layering a nitride or carbonitride layer (c1) that contains 55 atom % or more and 75 atom % or less of Al, Cr having a second highest content percentage, and at least Si and a nitride or carbonitride layer (c2) that contains 55 atom % or more and 75 atom % or less of Al and Ti having a second highest content, and a layer (d) that is a nitride or carbonitride that contains, with respect to a total amount of metal elements (including metalloid elements), 55 atom % or more and 75 atom % or less of Al and Ti having a second highest content percentage, the content percentage of Ti being 20 atom % or more.