A cutting tool comprises a base material which includes particles including a tungsten carbide (WC) as a main component, a binder phase including cobalt (Co) as a main component, and particles including a carbide or a carbonitride of at least one selected from the group consisting of Group 4a, 5a, and 6a elements, or a solid solution thereof; and a hard film formed on the base material, wherein the hard film comprises at least an alumina layer, a cubic phase free layer (CFL), in which the carbide or the carbonitride is not formed, is formed from a surface of the base material to a depth of 10 m to 50 m, and a Co content of a surface of the CFL is 80% or more of a maximum Co content of the CFL.

Disclosed are rare earth metal containing silicate coatings, coated articles (e.g., heaters and susceptors) or bodies of articles and methods of coating such articles with a rare earth metal containing silicate coating.

A coated cutting tool comprising a substrate containing a cubic boron nitride-containing sintered body, and a coating layer formed on the substrate, wherein the coating layer comprises a lowermost layer and an alternating laminate structure in this order, the lowermost layer comprises (Al.sub.1-xCr.sub.x)N, an average thickness of the lowermost layer is 0.01 ?m or more and 0.2 ?m or less, the alternating laminate structure includes mutually different two kinds of compound layers of a first compound layer containing (Al.sub.1-y1Cr.sub.y1)N and a second compound layer containing (Al.sub.1-y2Cr.sub.y2)N alternately laminated repeatedly twice or more, an average thickness of the entire alternating laminate structure is 0.1 ?m or more and 1.2 ?m or less, an average thickness of the entire coating layer is 0.2 ?m or more and 1.3 ?m or less, and a compressive residual stress at the cubic crystal (111) plane is 3.0 GPa or less.

A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises at least one -type aluminum oxide layer; and, in the -type aluminum oxide layer, a texture coefficient TC (0,0,12) of a (0,0,12) plane is from 4.0 or more to 8.4 or less, and a texture coefficient TC (0,1,8) of a (0,1,8) plane is from 0.5 or more to 3.0 or less.

Described herein is a first method of forming a hole in a workpiece, having a first surface and a second surface opposite the first surface. The method includes forming a first hole, having a first diameter, in the workpiece by passing a first cutter through the workpiece from the first surface to the second surface. Additionally, the method includes forming a chamfer in the second surface of the workpiece concentric with the first hole using a second cutter. The chamfer has a second diameter larger than the first diameter. The method further includes forming a second hole, having a third diameter larger than the first diameter, in the workpiece concentric with the first hole by passing a third cutter through the workpiece from the first surface to the second surface.

Disclosed herein is a method for coating carbide substrates using nanostructured and a non-nanostructured layers. The coatings can be produced by the addition of a refining agent flow, particular hydrogen chloride gas, during deposition, and can be produced as multiple individual titanium and titanium-based nanostructured layers varying functional materials. The combination of a nanostructured layers and non-nanostructured layers can produce a cutting tool insert that exhibits longer usage life. In addition, pre-treating the substrate with a mixture of compressed air and and abrasive medium prior to coating the substrate and post-treating the coated substrate with a mixture of water and an abrasive can further enhance the wear resistance and life of the cutting tool.

Provided is a surface-coated cutting tool including a base material and a coating including a super-multilayer-structure layer where A layers and B layers different from the A layers in composition are alternately laminated. The super-multilayer-structure layer includes an X area and a Y area those are alternately repeated. In the X area, A layers having a thickness A.sub.X and B layers having a thickness B.sub.X are alternately laminated. In the Y area, A layers having a thickness A.sub.Y and B layers having a thickness B.sub.Y are alternately laminated. The thickness A.sub.X is larger than the thickness A.sub.Y, and the thickness B.sub.X is smaller than the thickness B.sub.Y. Each of the A layers and the B layers comprising one or more elements selected from a group consisting of Ti, Al, Cr, Si, Ta, Nb, and W, and one or more elements selected from a group consisting of C and N.

A coated tool is, for example, a cutting tool which is provided with a base material and a coating layer located on the base material, wherein a cutting edge and a flank surface are located on the coating layer, the coating layer has a portion in which at least a titanium carbonitride layer and an aluminum oxide layer having an -type crystal structure are laminated in this order, and, with regard to a texture coefficient (Tc) (hkl) which is calculated on a basis of a peak of the aluminum oxide layer analyzed by an X-ray diffraction analysis, a texture coefficient (Tc1) (146) as measured from a surface side of the aluminum oxide layer in the flank surface is 1 or more.

A coated cutting tool according to the present invention is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer, an intermediate layer formed on a surface of the lower layer, and an upper layer formed on a surface of the intermediate layer; the lower layer is a predetermined Ti compound layer with a predetermined average thickness; the intermediate layer is an -type aluminum oxide layer with a predetermined average thickness; the upper layer is a Ti carbonitride layer with a predetermined average thickness; and a texture coefficient of a predetermined plane of each of the -type aluminum oxide layer and the Ti carbonitride layer falls within a predetermined range.

A multilayer hard film-coated cutting tool including a cutting tool body and a multilayer hard film formed on a surface of the cutting tool body, wherein the multilayer hard film comprises at least an upper layer and a lower layer; the upper layer is made of a Ti and Si compound layer; the lower layer is made of a multi-layered film of an A-layer and a B-layer, a layer thickness of the B-layer is equal to or thicker than a layer thickness of the A-layer, a ratio of the layer thicknesses of the A-layer and the B-layer being A-layer:B-layer=1:1 to 1:2, the multilayer hard films having 2 to 8 pairs of the A-layer and the B-layer in a case where a single pair is defined by a combination of a single A-layer and a single B-layer.