A fire-retardant and antimicrobial rayon fiber includes a preservative, e.g., zinc pyrithione, as an antimicrobial agent. The present invention is further directed to a yarn that includes the fire-retardant and antimicrobial rayon fiber. The yarn may be a sheath-and-core yarn where the fire-retardant and antimicrobial rayon fiber is incorporated into the sheath, and the core is formed from fiberglass or any other suitable material. The present invention is further directed to a fabric formed from the fire-retardant and antimicrobial rayon fiber, such as a nonwoven fabric, a knit fabric, or a woven fabric. Moreover, the present invention is further directed to an article such as one or more layers of a mattress or bedding formed from the fire-retardant and antimicrobial rayon fiber.

A method of manufacturing a mattress that comprises forming a mattress inner core; forming a non-quilted mattress cover; and attaching the non-quilted mattress cover to the inner core without sewing. The non-quilted mattress cover may be formed of a laminate including a polymeric non-woven fabric that may be embossed and cut to include a cover top panel and a plurality of cover side panels that are unitary with and extend outward from the cover top panel. The step of attaching the non-quilted mattress cover to the inner core without sewing includes orthogonally orienting the cover side panels relative to the cover top panel and fusing portions of adjoining surfaces of adjacent cover side panels to each other to form a coffin, inserting the mattress inner core into the coffin, folding non-fused portions of the adjoining surface of the adjacent cover side panels over the mattress inner core, and bonding a bottom panel to the non-fused portions of the cover side panels and the mattress inner core.

A bed can include a mattress and a foot warming system. The mattress can include a mattress cover and a support structure that is positioned under and covered by the mattress cover. The foot warming system can include a heating unit an envelope, a power source, and an electrical connector electrically connecting the heating unit to the power source. The heating unit can be positioned inside the envelope between the envelope top and the envelope bottom. The heating unit and the envelope can be positioned at a foot of the bed under mattress cover between the support structure and the mattress cover.

Detachable and reversible mattress ticking assembly may be constructed so as to provide consumers the ability self-modify the orientation of the reversible mattress ticking so as to enjoy dissimilar performance attributes that the reversible ticking assembly or to merely extend the useful service life of the mattress ticking assembly when one side or the other becomes worn or aesthetically diminished.

A foundation for a mattress is formed from one or more single-layer, unitary foam blocks with supports that extend across each foam block's bottom side. The supports provide crosswise support across a bed frame and can be directly attached to the foam block or may be provided in a kit or separately sourced. The foam block is rigid enough to support a mattress and is compressible so it has a compressed configuration and an expanded configuration, and its bottom side may have channels for the supports. In the compressed configuration, the foundation may be folded and vacuum-sealed in a plastic membrane which provides benefits for storing, shipping, and delivering the foundation. When the foundation is delivered to its place of use, the compressed foundation is removed from its packaging, allowing the foam block to return to its expanded configuration.

A bed system includes microclimate control capabilities for providing quality sleep experience. The bed system can include a microclimate control subsystem configured to supply conditioned air (e.g., heated or cooled air) to a mattress, or draw ambient air from the mattress, to achieve a desired temperature at the top of the mattress. Utilizing supply of conditioned air to provide air at desired temperature to the mattress system, or utilizing air suction to drain heat away from the mattress system, can provide precise microclimate control at the mattress, thereby permitting conformable sleep.

A flame-retardant bedding product, such as a pillow or mattress topper, includes an inner core, an inner cover, and an outer cover. The inner cover covers the inner core. The inner cover comprises a knit fabric. The knit fabric has a weight of at least 225 grams per square meter (gsm). The outer cover covers the inner cover.

Systems and apparatuses include a mattress assembly including a tub including vertically extending rails and a base that defines a base height that is two inches or less, the tub defining an interior cavity bound by the rails and the base, a plurality of non-laminated and rearrangeable foam layers positioned within the interior cavity to provide both support and comfort levels within the mattress assembly, and a cover system that includes a removable cover allowing selective access to the plurality of layers and the interior cavity and selectively compressing the plurality of layers within the tub.

A bed system includes microclimate control capabilities for providing quality sleep experience. The bed system can include a microclimate control subsystem configured to supply conditioned air (e.g., heated or cooled air) to a mattress, or draw ambient air from the mattress, to achieve a desired temperature at the top of the mattress. Utilizing supply of conditioned air to provide air at desired temperature to the mattress system, or utilizing air suction to drain heat away from the mattress system, can provide precise microclimate control at the mattress, thereby permitting conformable sleep.

A bed system includes microclimate control capabilities for providing quality sleep experience. The bed system can include a microclimate control subsystem configured to supply conditioned air (e.g., heated or cooled air) to a mattress, or draw ambient air from the mattress, to achieve a desired temperature at the top of the mattress. Utilizing supply of conditioned air to provide air at desired temperature to the mattress system, or utilizing air suction to drain heat away from the mattress system, can provide precise microclimate control at the mattress, thereby permitting conformable sleep.