A shrink fit tool holder assembly has a holder, a tool, and two fastening units. The holder has an axis, an inserting portion, and a fastening hole defined through the inserting portion. The inserting portion has two assembling holes communicating with the fastening hole. Each one of the two assembling holes has an extending axis inclined relative to the axis of the holder. The two extending axes of the two assembling holes are a pair of skew lines. The tool has a shank section inserted in the fastening hole of the holder. The shank section has two engaging grooves. The two fastening units are respectively inserted into the two assembling holes and respectively engage with the two engaging grooves to prevent the tool from sliding or rotating relative to the holder.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool; a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system; and a connector in electrical communication with the ultrasonic transducer, wherein the connector is operative to supply electrical energy to the ultrasonic transducer, and wherein the connector is adapted to rotate at a predetermined rate of speed.

A closed-loop machining system that includes a rotating spindle assembly having a body, a tool holder connected to the body, an ultrasonic machining module connected to the tool holder, and a power supply for powering the module; a processor for controlling the operation of the closed-loop machining system; a safety and compatibility bridge linking the ultrasonic machining module to the processor, wherein the safety and compatibility bridge further includes an electrical connection between the ultrasonic machining module and the processor; and at least one microprocessor located in or associated with the ultrasonic machining module for enabling and processing communication between the ultrasonic machining module and the processor.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system.

A shrink-fit chuck having a receiving body, a receiving opening for a tool shank, arranged in the receiving body, an accumulation and collection chamber arranged in the front region of the receiving opening and at least one coolant supply channel leading to the accumulation and collection chamber. The accumulation and collection chamber is delimited to the front by a ring bar arranged at the front end of the receiving opening. The internal diameter of the ring bar is adjusted to the internal diameter of the receiving opening in such a manner that as small an annular gap as possible exists between the ring bar and the tool shank. A plurality of outlet openings are provided in the ring bar for discharging to the outside a coolant routed via the coolant supply channel into the accumulation and collection chamber.

A closed-loop machining system that includes a rotating spindle assembly having a body, a tool holder connected to the body, an ultrasonic machining module connected to the tool holder, and a power supply for powering the module; a processor for controlling the operation of the closed-loop machining system; a safety and compatibility bridge linking the ultrasonic machining module to the processor, wherein the safety and compatibility bridge further includes an electrical connection between the ultrasonic machining module and the processor; and at least one microprocessor located in or associated with the ultrasonic machining module for enabling and processing communication between the ultrasonic machining module and the processor.

A tool holder (e.g., shrink fit adapter) with fluid directing passages includes a shank and a fluid/coolant directing structure including one or more nozzles fluidically connected to feeder channels of the shank. The one or more nozzles each include an inner wall and an outer wall configured/shaped to direct fluid/coolant flow both radially inwardly and longitudinally distally and/or to variably modulate fluid/coolant flow around a nozzle outlet of or provided by the nozzle(s) in relation to a longitudinal central axis of the shank. The fluid/coolant directing structure incorporates one of more of: a ring of peripherally located nozzles having geometries/orientations configured to focus and direct thin sheets of fluid/coolant both radially inwardly and distally longitudinally; manifolds for directly feeding nozzle inlets of distally located nozzles; and a nozzle provided by approximately sinusoidally varying surfaces circumferentially disposed about a tool receiving recess of the tool holder for correspondingly variably modulating fluid/coolant flow direction through and exiting from the nozzle.

A task of insertion of a tool is continued even when the insertion of the tool is failed in a shrink fitting method. A shrink fitting system for shrink-fitting a tool to a holder includes: a heating device that heats the holder; an insertion device that inserts the tool into the heated holder; and a control device for the shrink fitting system. The insertion device includes a sensor that detects a failure of insertion of the tool into the holder. Based on the failure of the insertion of the tool into the holder being detected, the control device performs at least one of outputting, to the insertion device, a command for adjusting an insertion position of the tool or for replacing the tool and outputting, to the heating device, a command for re-heating the holder.