In this small-diameter drill bit, two cutting blades having main cutting blades, of which a difference between lengths are 0.04 mm or less, are formed on a tip of a double-margin drill bit body having a diameter of 2 mm or less and a margin length/diameter ratio of 3 or more. Two tip flank faces are formed such that a first extension line extending from a linear first intersecting ridgeline between a first tip flank face and a second tip flank face of one of the flank faces to the linear first intersecting ridgeline of the other flank face is located on a side in the drill bit rotation direction with respect to the other linear first intersecting ridgeline. A distance between the first extension line and the linear first intersecting ridgeline is in a range of 0.04 mm-0.08 mm.

A rotary cutting tool includes a replaceable cutting insert, a pocket portion for holding the cutting insert, and a chip flute portion having a plurality of helical flutes. An internal coolant passage is formed in the chip flute portion and has both a twisted geometry and a see-through central portion. The internal coolant passage is polygonal in cross-sectional shape having a number of cusps equal to the number of flutes. The internal coolant passage greatly increases coolant flow area, while maintaining the stiffness and rigidity of the cutting tool. A method includes forming the internal coolant passage using additive manufacturing such that the internal coolant passage has a see-through central portion and a twisted geometry.

An object of the present invention is to provide helically fluted end mill with a diamond cutting surface. More particularly, it is an object of the present invention to provide a helically fluted end mill with helical grooves in the flutes that are filled with compacted polycrystalline diamond that can provide an effective cutting length based on the appropriate relationship between cutting length, diameter, the number of flutes, angle, and the number of polycrystalline diamond segments per flute.

A drill bit includes a shank and a body portion defining a plurality of axially stacked, progressively sized steps. The steps include a first step and a terminal step. The first step defines two tip flutes each disposed at a tip flute angle. The body portion defines a body flute extending through the steps. The drill bit also includes an indicator band formed on a portion of the body flute and a portion of an outer surface of one of the plurality of steps.

A drill bit includes a shank and a body portion defining a plurality of axially stacked, progressively sized steps. The steps include a first step and a terminal step. The first step defines two tip flutes each disposed at a tip flute angle. The body portion defines a body flute extending through the steps. The drill bit also includes an indicator band formed on a portion of the body flute and a portion of an outer surface of one of the plurality of steps.

A rotary tool according to a non-limiting aspect includes a body having a rotation axis and extending from a first end to a second end. The body including: a first part including the first end; a second part located closer to a second end than the first part and having a larger outside diameter than the first part; a cutting edge located at a side of the first end; a ridge portion located in the first part and the second part, connected to the cutting edge and helically extending from the cutting edge toward the second end; and a flute located along the ridge portion. The flute includes: a first flute located at the first part and having a first helix angle; and a second flute located at the second part and having a second helix angle. The second helix angle is smaller than the first helix angle.

The invention relates to a rotary tool (2), comprising: a main blade (4), a chip flute (6), a lateral surface (8), and a flank (10) trailing after the main blade (4), wherein the flank (10) first drops off proceeding from the main blade (4) and then rises again, such that a sink (12) is formed, to which a ridge (14) adjoins, which reaches up to the lateral surface (8) and the chip flute (6). The invention further relates to a method for manufacturing a rotary tool (2).

A drill bit for forming a round hole in a workpiece, includes a cylindrical shank having a longitudinally extending fluted portion with opposed first and second ends, and defining a longitudinal axis about which the shank is rotatable. The fluted portion includes opposed helical flutes formed in the cylindrical surface of the fluted portion of the shank and extending longitudinally along and between the first and second ends of the fluted portion. The helical flutes each define a concave surface intersecting with the cylindrical surface of the shank to form opposed flute edges. The first end of the fluted portion includes a cutting tip intersecting the helical flutes, wherein at least one of the flute edges has a concave cross-section extending from the second end toward the first end of the fluted portion.

A drill for forming through holes in a glass fiber reinforced substrate includes a drill body having a cutting edge part on a front end side, and a neck part on a base end side. The cutting edge part has a larger diameter than the neck part. The drill body has a step formed between the cutting edge and neck parts and a single continuous chip evacuation groove having main and secondary grooves. The main groove has an L-shaped cross section and is extending from front end of the cutting edge part over the step to the neck part. The secondary groove has a U-shaped cross section and smaller groove width and depth than the main groove and is extending along the main groove from the front end of the cutting edge part over the step to the neck part and merging into the main groove at the neck part.

Cutting tool for the rotary machining of workpieces, in particular a twist drill, with a cutting tip which has at least one main cutting edge and at least one free surface, wherein a flank face adjoins the main cutting edge radially to the outside, and wherein a flank angle of the flank face increases in a radially outward direction.