A solid-lubricated metal cutter and processing method relates to the technical field of metal cutters. A surface texture morphology is worked out on a metal cutter, a solid lubricant is filled into the surface texture morphology, and a convex dam is arranged on the cutter surface on which surface texture morphology is located at a chip flow side. The surface texture morphology has micro-pit and micro-boss features, and can exert antifriction effect of a solid lubricant and anti-adhesion effect of micro-protrusions. The convex dam is arranged at an end of the micro-texture region away from the cutting blade, so that a part of the solid lubricant flows back to the texture region and thereby the utilization efficiency and retentiveness of the solid lubricant are improved.

A system configured to automatically straighten a drill bit to within acceptable specifications is described herein. The drill bit straightening system described herein may include a drill bit holding assembly configured to hold a drill bit, one or more sensors configured to measure edge eccentricity of a shaft associated with the drill bit, a control unit configured to automatically control a straightening operation of the drill bit straightening system, and a drill bit pressing arm configured to straighten the drill bit by applying a force calculated based on one or more predictive models. The control unit may be configured to calculate force(s) to be applied to the drill bit using one or more predictive models.

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

A method for manufacturing a cutting tool having a rake face, a flank face, and an edge having a ridge line interconnecting the rake face and the flank face, wherein on the flank face there is a cutting edge region from the ridge line of the edge to a point A away therefrom on the side of the flank face by a distance X, the method comprising producing and processing the flank face with a laser, the producing and processing being producing and processing the cutting edge region along the ridge line of the edge with a first laser beam having a depth of focus equal to or deeper than a width of the cutting edge region when the distance X is the width of the cutting edge region, the distance X being 0.2 mm or more and 5 mm or less.

A solid-lubricated metal cutter and processing method relates to the technical field of metal cutters. A surface texture morphology is worked out on a metal cutter, a solid lubricant is filled into the surface texture morphology, and a convex dam is arranged on the cutter surface on which surface texture morphology is located at a chip flow side. The surface texture morphology has micro-pit and micro-boss features, and can exert antifriction effect of a solid lubricant and anti-adhesion effect of micro-protrusions. The convex dam is arranged at an end of the micro-texture region away from the cutting blade, so that a part of the solid lubricant flows back to the texture region and thereby the utilization efficiency and retentiveness of the solid lubricant are improved.

A laser beam is transmitted through a drill bit comprising diamond or other suitable light-transmitting material having sufficient hardness. The laser beam exits a tip of the drill bit, thereby heating and softening the material being drilled at and/or near the interface of the drill with the material being drilled. The process may be utilized to drill hard and brittle materials such as ceramics and semiconductors, composites and ceramic matrix composites. The process may cause high pressure phase transformation, resulting in a more ductile and plastic material near the drill point/tip. The process provides more rapid drilling, improved surface quality in drilled holes, and less tool wear.

A device for assisting an operator of a boring instrument having a penetrating element for penetration a work surface that includes a retention member adapted to be connected to a rotating element of the boring instrument and adapted to receive a laser and a plurality of mirrors including a beam splitting alignment mirrors that directs a laser beam in a direction parallel with a penetrating element and perpendicular to a work surface, and a depth indication mirror that reflects a light beam at an angle of less than 90 degrees from said retaining member to a location on said work surface wherein the location of the beams from the alignment beams is maintained at a fixed radial position when the retention member perpendicularly moves towards a work surface and wherein the beam is rotated defines a circle.

A method of using a pipe machining apparatus according to an aspect includes providing a frame capable of being mounted onto a pipe, a tool carrier coupled to and movable relative to the frame, a tool support coupled to and movable with the tool carrier relative to the frame, and a laser line generator tool mounted on and movable with the tool support. The laser line generator tool images a laser light onto the pipe to align with a mark(s) on the pipe which denotes a proper cut line around the pipe. The apparatus can be repositioned relative to the pipe in order to enable an operator to properly position the apparatus on the pipe prior to a cutting operation.

A tool-changing carrier, that is to say a tool turret (1) with a rotary turret unit having at least two tool mounts (9) and arranged such that it can be rotated relative to a basic turret body (12), has radiation-transmission means which are provided for passing electromagnetic radiation through the tool-changing carrier or along the same. A tool system comprises such a tool-changing carrier and at least two tool heads (3, 5, 15, 17, 18, 27, 34, 40, 43), intended for fixing on the tool mounts (9), wherein at least one tool head is an optical tool head (3, 15, 17, 18) which is suitable for exposing a workpiece (11) to electromagnetic radiation and has a tool optics unit (23) for deflecting and/or forming the electromagnetic radiation.

A pipe machining apparatus according to an aspect includes a frame capable of being mounted onto a pipe, a tool carrier coupled to and movable relative to the frame, a tool support coupled to and movable with the tool carrier relative to the frame, and a laser line generator tool mounted on and movable with the tool support. The laser line generator tool is used to image a laser light onto the pipe to align with a mark(s) on the pipe which denotes a proper cut line around the pipe. The apparatus can be repositioned relative to the pipe in order to enable an operator to properly position the apparatus on the pipe prior to a cutting operation.