In the internal milling machine according to the invention for milling a work piece that rotates during machining with an annular internal milling cutter (5) on the one hand side the Z slide (4a, b) of each tool support (3a, b) includes a pass through opening and on the other hand side the transversal slide (7) supporting the internal milling cutter (5) is move able in the X-direction, the running direction of the mounting surface (1a) of the bed (1) wherein the mounting surface slopes downward in a forward direction. Based on this general configuration and in particular the arrangement of the Z-slides (6a, b) for the at least one tool support (3a, b) outside of the Z-supports (16a, b) for the opposite spindle stock (2′) yields advantageous centers of gravity in particular of the move able components and a high level of stability of the machine and therefore high level of machining precision of the machine.

A machining center for machining a center groove on a pulley and a flange formed at opposite ends of a crankshaft of a vehicle includes a measurement unit configured to measure a moment of the crankshaft when the crankshaft is loaded and actuated, a control unit configured to calculate an imbalance amount of the crankshaft and to derive center drill coordinates for removing the imbalance amount, a compensation unit mounted in a base frame and configured to compensate a position of the crankshaft by rotating first and second rotating elements based on the center drill coordinates inputted from the control unit when the crankshaft is transported and clamped by a clamping system, and a machining unit configured to machine the center groove in the pulley and the flange of the crankshaft.

A machining center for machining a center groove on a pulley and a flange formed at opposite ends of a crankshaft of a vehicle includes a measurement unit configured to measure a moment of the crankshaft when the crankshaft is loaded and actuated, a control unit configured to calculate an imbalance amount of the crankshaft and to derive center drill coordinates for removing the imbalance amount, a compensation unit mounted in a base frame and configured to compensate a position of the crankshaft by rotating first and second rotating elements based on the center drill coordinates inputted from the control unit when the crankshaft is transported and clamped by a clamping system, and a machining unit configured to machine the center groove in the pulley and the flange of the crankshaft.

A machine for machining workpieces, including a first column and a second column facing each other according to a first horizontal axis, a guide system guided displacement of at least one of the columns in parallel with the first horizontal axis, one or two tool units, each tool unit being arranged on respective column for controlled displacement perpendicularly to the first horizontal axis, on each column, a workpiece holding device, at least one of the workpiece holding devices being arranged for controlled displacement in parallel with the first horizontal axis, where the workpiece holding devices are arranged for supporting a workpiece between them and for controlled rotation of the workpiece around a workpiece axis parallel with the first horizontal axis.

A machine for machining workpieces, including a first column and a second column facing each other according to a first horizontal axis, a guide system guided displacement of at least one of the columns in parallel with the first horizontal axis, one or two tool units, each tool unit being arranged on respective column for controlled displacement perpendicularly to the first horizontal axis, on each column, a workpiece holding device, at least one of the workpiece holding devices being arranged for controlled displacement in parallel with the first horizontal axis, where the workpiece holding devices are arranged for supporting a workpiece between them and for controlled rotation of the workpiece around a workpiece axis parallel with the first horizontal axis.

A method of manufacturing a crankshaft includes the steps of: (1) forming a crankshaft blank via a first half and a second half; (2) measuring a plurality of surface variations between a predetermined surface in a first region and a corresponding predetermined surface in a second region of the crankshaft blank; (3) calculating centering offset data based on the plurality of surface variations; (4) machining a pair center holes based on the centering offset data; (5) machining a counterweight and a journal relative to the pair of center holes to produce a partially machined crankshaft; (5) milling and grinding the partially machined crankshaft to produce a finished machined crankshaft; and (6) rotating the finished machined crankshaft typically on the outermost main journals in a final balancing machine and then modifying the counterweights to eliminate undesirable vibration generated during the rotation and engine operation.

A method of manufacturing a crankshaft includes the steps of: (1) forming a crankshaft blank via a first half and a second half; (2) measuring a plurality of surface variations between a predetermined surface in a first region and a corresponding predetermined surface in a second region of the crankshaft blank; (3) calculating centering offset data based on the plurality of surface variations; (4) machining a pair center holes based on the centering offset data; (5) machining a counterweight and a journal relative to the pair of center holes to produce a partially machined crankshaft; (5) milling and grinding the partially machined crankshaft to produce a finished machined crankshaft; and (6) rotating the finished machined crankshaft typically on the outermost main journals in a final balancing machine and then modifying the counterweights to eliminate undesirable vibration generated during the rotation and engine operation.

In the internal milling machine according to the invention for milling a work piece that rotates during machining with an annular internal milling cutter (5) on the one hand side the Z slide (4a, b) of each tool support (3a, b) includes a pass through opening and on the other hand side the transversal slide (7) supporting the internal milling cutter (5) is move able in the X-direction, the running direction of the mounting surface (1a) of the bed (1) wherein the mounting surface slopes downward in a forward direction. Based on this general configuration and in particular the arrangement of the Z-slides (6a, b) for the at least one tool support (3a, b) outside of the Z-supports (16a, b) for the opposite spindle stock (2) yields advantageous centers of gravity in particular of the move able components and a high level of stability of the machine and therefore high level of machining precision of the machine.

In the internal milling machine according to the invention for milling a work piece that rotates during machining with an annular internal milling cutter (5) on the one hand side the Z slide (4a, b) of each tool support (3a, b) includes a pass through opening and on the other hand side the transversal slide (7) supporting the internal milling cutter (5) is move able in the X-direction, the running direction of the mounting surface (1a) of the bed (1) wherein the mounting surface slopes downward in a forward direction. Based on this general configuration and in particular the arrangement of the Z-slides (6a, b) for the at least one tool support (3a, b) outside of the Z-supports (16a, b) for the opposite spindle stock (2) yields advantageous centers of gravity in particular of the move able components and a high level of stability of the machine and therefore high level of machining precision of the machine.

A cutting insert includes a top face and a bottom face parallel to the top face. Four side faces and four corner faces extend between the top and bottom faces. At least one cutting edge is formed at an intersection of the top face and at least one of the corner faces and two of the side faces connected to the corner face. The top face forms a rake surface, while an upper part of the corner face and the two side faces form a relief surface connected to the cutting edge. In order to reduce the cycle time for crank shaft milling, the cutting insert has two diagonally opposed corners including an acute angle between 70 and 85. At least one of the acute angled corners including the corner face providing a corner cutting edge. A disc milling tool including such cutting inserts is also provided.