A cutting tool and method of manufacturing a tool including determining desired flowrates to cutting edges. The method includes calculating pressure drop and passage dimensions for each of an nth-number of passages to the cutting edges based on I.sub.n=(P.sub.n*A.sub.n.sup.n)/(.sub.n*L.sub.n), wherein I.sub.n is nth-passage flow rate, P.sub.n is nth-passage pressure drop, A.sub.n.sup.n is nth-passage cross-sectional area raised to a power n, the power n being equal to 1 or 0.5, .sub.n is nth-passage resistivity, and L.sub.n is nth-passage length. The method includes forming the nth-passages in the tool open to each cutting edge based on the nth-passage dimensions.

In a cutting insert according to an embodiment of the present invention, an upper cutting edge includes, sequentially from a first corner to a second corner, a corner cutting edge, a minor cutting edge inclined as separating from the corner cutting edge at a first inclination angle on a basis of a vertical plane perpendicular to a central axis extending between upper and lower surfaces, and a major cutting edge inclined as separating from the minor cutting edge at a second inclination angle on the basis of the vertical plane so as to become more closer to the lower surface than the minor cutting edge. A cross section of a rake surface obtained by cutting an inwardly located end portion thereof along a direction of the central axis has a straight line shape or concave shape in a region crossing over at least a minor rake surface and a major rake surface. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.

Provided is a tip dresser blade comprising a body of M-2 steel hardened to a Rockwell C hardness in the range of 63 to 66, inclusive, by double tempering. The body may be ground to provide a specific first geometry, or a specific second geometry, or a specific third geometry, or a specific fourth geometry.

Provided is a tip dresser blade comprising a body of M-2 steel hardened to a Rockwell C hardness in the range of 63 to 66, inclusive, by double tempering. The body may be ground to provide a specific first geometry, or a specific second geometry, or a specific third geometry, or a specific fourth geometry.

A method and a device for gear cutting a work wheel includes a cutting wheel with cutting teeth, which is rotatably driven on a tool spindle about a tool spindle axis. The cutting teeth engage into the work wheel, which is rotatably driven on a workpiece spindle about a workpiece axis that intersects the tool spindle axis. In rough cuts, tooth spaces between left and right tooth flanks of teeth of the toothing are deepened via a change in axial distance of the tool spindle axis and the workpiece axis. In a first finishing cut, only the left tooth flank is precision machined with a chip removal point moving from top to base of the tooth with gear skiving movement. In a second finishing cut, only the right tooth flank is precision machined with a chip removal point moving from top to base of the tooth with gear skiving movement.

A tool for chip-removing machining including a tool body and at least one cutting insert mounted in an insert seat of the tool body. The cutting insert includes an upper side and a lower side directed toward a bottom contact surface of the insert seat. The cutting insert is formed by sintering together two compacted powder parts, one of the parts forming an upper part and the other forming a lower part. An imaginary plane is defined between the lower and upper parts. A side surface extends between the upper and lower sides around the periphery of the cutting insert, and at least one cutting edge is formed in a transition between the upper side and the side surface. The tool is configured so that the tool body contacts the side surface of the cutting insert only above the imaginary plane along an upper part of the side surface.

A deburring tool (7) for deburring of edges of transverse recesses (3, 3a-i), which diverge from a main borehole (2), consisting of a shaft (8, 9) driven to turn about the tool axis (11), which is deployable and retractable in the forward feed direction into the main borehole, and on the lower end of which at least one knife window (26) is arranged, in which at least one spring-loaded knife (10, 10, 10, 10, 10) is arranged roughly perpendicular to the tool axis (11), so as to be shiftable, which on its front end has at least one cutting edge (10a, 10b) which encounters the edge of the transverse recess (3, 3a-i), and deburrs same, wherein the knife (10, 10, 10, 10, 10) consists of two cutting edges (10a, 10b) opposite in the rotational direction (12, 13), which act to cut equally for the right and left passes (12, 13), with one cutting edge (10a) being configured to cut for the rightward pass (12), both in forward motion (38a) and in rearward motion, and the other cutting edge (10b), being configured to cut for the leftward pass (13), both in forward motion (38a) and in rearward motion, and that the two cutters (10a, 10b) with their cutting edges are placed at a slant and with arch shape at an angle between 0 and 90, but preferably between 5 and 45 to the tool axis (11) and thus to the longitudinal axis (2a) of the main borehole (2).

A deburring tool (7) for deburring of edges of transverse recesses (3, 3a-i), which diverge from a main borehole (2), consisting of a shaft (8, 9) driven to turn about the tool axis (11), which is deployable and retractable in the forward feed direction into the main borehole, and on the lower end of which at least one knife window (26) is arranged, in which at least one spring-loaded knife (10, 10, 10, 10, 10) is arranged roughly perpendicular to the tool axis (11), so as to be shiftable, which on its front end has at least one cutting edge (10a, 10b) which encounters the edge of the transverse recess (3, 3a-i), and deburrs same, wherein the knife (10, 10, 10, 10, 10) consists of two cutting edges (10a, 10b) opposite in the rotational direction (12, 13), which act to cut equally for the right and left passes (12, 13), with one cutting edge (10a) being configured to cut for the rightward pass (12), both in forward motion (38a) and in rearward motion, and the other cutting edge (10b), being configured to cut for the leftward pass (13), both in forward motion (38a) and in rearward motion, and that the two cutters (10a, 10b) with their cutting edges are placed at a slant and with arch shape at an angle between 0 and 90, but preferably between 5 and 45 to the tool axis (11) and thus to the longitudinal axis (2a) of the main borehole (2).

An indexable cutting insert has upper and lower surfaces with a peripheral surface extending therebetween and having four side surfaces alternating with four corner surfaces. The side and corner surfaces intersect the upper surface to form side and corner cutting edges, respectively. Each side cutting edge includes a primary cutting edge adjoining one of the corner cutting edges at a first endpoint and a secondary cutting edge adjoining another one of the corner cutting edges at a second endpoint. In a top view, the four primary cutting edges define an imaginary first square, each primary cutting edge is tangential to its adjoining corner cutting edge, and each secondary cutting edge is curved and entirely located in one of four imaginary quadrants. The insert is removably secured in a rotary cutting tool such that one of the secondary cutting edges contains the axially forwardmost point of the insert's upper peripheral edge.

An indexable cutting insert has upper and lower surfaces with a peripheral surface extending therebetween and having four side surfaces alternating with four corner surfaces. The side and corner surfaces intersect the upper surface to form side and corner cutting edges, respectively. Each side cutting edge includes a primary cutting edge adjoining one of the corner cutting edges at a first endpoint and a secondary cutting edge adjoining another one of the corner cutting edges at a second endpoint. In a top view, the four primary cutting edges define an imaginary first square, each primary cutting edge is tangential to its adjoining corner cutting edge, and each secondary cutting edge is curved and entirely located in one of four imaginary quadrants. The insert is removably secured in a rotary cutting tool such that one of the secondary cutting edges contains the axially forwardmost point of the insert's upper peripheral edge.