The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.

The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.

In a surface-coated cutting tool in which a hard coating layer having a total layer thickness of 0.5 to 10 μm is deposited on a surface of a tool body made of WC-based cemented carbide or TiCN-based cermet, the hard coating layer has an alternately laminated structure of A layers and B layers, in a case where the A layer is: (Al.sub.aTi.sub.1-a)N (here, a is in atomic ratio), the A layer satisfies 0.50≦a<0.75, in a case where the B layer is: (Al.sub.bTi.sub.1-b)N (here, b is in atomic ratio), the B layer satisfies 0.75≦b≦0.95, and when a layer thickness per layer of the A layers is represented by x (nm) and a layer thickness per layer of the B layers is represented by y (nm), 5y≧x≧3y and 250 (nm)≧x+y≧100 (nm) are satisfied.

In a surface-coated cutting tool in which a hard coating layer having a total layer thickness of 0.5 to 10 μm is deposited on a surface of a tool body made of WC-based cemented carbide or TiCN-based cermet, the hard coating layer has an alternately laminated structure of A layers and B layers, in a case where the A layer is: (Al.sub.aTi.sub.1-a)N (here, a is in atomic ratio), the A layer satisfies 0.50≦a<0.75, in a case where the B layer is: (Al.sub.bTi.sub.1-b)N (here, b is in atomic ratio), the B layer satisfies 0.75≦b≦0.95, and when a layer thickness per layer of the A layers is represented by x (nm) and a layer thickness per layer of the B layers is represented by y (nm), 5y≧x≧3y and 250 (nm)≧x+y≧100 (nm) are satisfied.

The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.

Ceramic end mill with cutting edge portion including gashes between cutting edges and adjacent in a rotation direction. Center cut edges are formed at end cutting edges close to and facing rotation axis O. Center grooves are formed on rear sides of center cut edges and end cutting edges in the rotation direction continuous with a radial direction. The center grooves are continuous with positions where end cutting edge second surfaces face or approach rotation axis O. End cutting edge second surfaces are laid between center cut edges and end cutting edges. Center grooves are formed between end cutting edge second surfaces and center cut edges positioned on a rear side of end cutting edge second surfaces in the rotation direction. The center grooves pass on rotation axis O. Center grooves double as rake faces of the respective center cut edges and are continuous with the gashes.

Ceramic end mill with cutting edge portion including gashes between cutting edges and adjacent in a rotation direction. Center cut edges are formed at end cutting edges close to and facing rotation axis O. Center grooves are formed on rear sides of center cut edges and end cutting edges in the rotation direction continuous with a radial direction. The center grooves are continuous with positions where end cutting edge second surfaces face or approach rotation axis O. End cutting edge second surfaces are laid between center cut edges and end cutting edges. Center grooves are formed between end cutting edge second surfaces and center cut edges positioned on a rear side of end cutting edge second surfaces in the rotation direction. The center grooves pass on rotation axis O. Center grooves double as rake faces of the respective center cut edges and are continuous with the gashes.

Provided is a coated cutting tool, which includes a hard coating film containing a layer (b) formed of a nitride or a carbonitride, a layer (c) which is a layered coating film formed by alternately layering a nitride or carbonitride layer (c1) that contains 55 atom % or more and 75 atom % or less of Al, Cr having a second highest content percentage, and at least Si and a nitride or carbonitride layer (c2) that contains 55 atom % or more and 75 atom % or less of Al and Ti having a second highest content percentage, each layer having a film thickness of 50 nm or less, and a layer (d) that is a nitride or carbonitride that contains, with respect to a total amount of metal elements (including metalloid elements), 55 atom % or more and 75 atom % or less of Al, Cr having a second highest content percentage.

Provided is a coated cutting tool, which includes a hard coating film containing a layer (b) formed of a nitride or a carbonitride, a layer (c) which is a layered coating film formed by alternately layering a nitride or carbonitride layer (c1) that contains 55 atom % or more and 75 atom % or less of Al, Cr having a second highest content percentage, and at least Si and a nitride or carbonitride layer (c2) that contains 55 atom % or more and 75 atom % or less of Al and Ti having a second highest content percentage, each layer having a film thickness of 50 nm or less, and a layer (d) that is a nitride or carbonitride that contains, with respect to a total amount of metal elements (including metalloid elements), 55 atom % or more and 75 atom % or less of Al, Cr having a second highest content percentage.

A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein the coating layer includes a predetermined lower layer, an intermediate layer comprising α-Al.sub.2O.sub.3, and an upper layer comprising TiCN; the lower layer, intermediate layer, and upper layer have predetermined average thicknesses; a condition represented by formula (1) [RSA≥40 (1)] is satisfied; the interface of the intermediate layer on the upper layer side has a kurtosis roughness (S.sub.ku) of more than 3.0; the interface of the intermediate layer on the upper layer side has a skewness roughness (S.sub.sk) of less than 0; and a condition represented by formula (2) [RSB≥40 (2)] is satisfied.