In a T-shaped tool (10) in which a head (30) having cutting edges (36, 38) and a cylindrical shank (20) are fastened together: the shank comprises a super-hard alloy, and an engaging portion which engages with a tool main body is formed in a distal end portion thereof; the tool main body comprises a steel material, and an engaged portion which engages with the engaging portion of the shank is formed therein; and the engaging portion and the engaged portion are fastened in such a way as to be retained and prevented from rotating.

A multi-component gear cutting tool that is rotatable about an axis of rotation. The gear cutting tool comprises a tool body extending axially lengthwise between a first end and a second end with the tool body comprising a first material. The gear cutting tool further comprises a cutting tip attached to the tool body at one of the first end and the second end. The cutting tip comprises an outer axial-facing cutting end with the cutting end having a plurality of cutting faces. The cutting tip comprises a second material different than the first material and the cutting tip is attached to the tool body via brazing.

The present invention relates to a cutting insert applicable to machining tools and the tool bearing it. The insert (1) has a cutting edge (12) which can be completely sharp or can have a rounding between R=0.030 mm and 0.050 mm, with an angle of impact (123) between 68 and 90 in both cases, and a rounded chip breaker (13), both arranged in a layer of polycrystalline diamond (PCD) (11) at least 1 mm thick covering the entire cutting surface of the insert (1).

The tool includes a body (2) formed by a core (22) coupleable to the machining center, said core externally bearing a perimetral sleeve (21) housing the cutting inserts (1), with the layer of PCD (11) thereof being in direct contact with the sleeve (21).

The invention may include a hydraulic system (23) between the sleeve (21) and the core (22).

A cutting tool body includes a first member and a second member, both having a substantially cylindrical shape, and arranged such that a tool body central axis coincides with a central axis of each of the first and the second members. The first member has a tool characteristic of a first magnitude and the second member has the tool characteristic of a second magnitude, different from the first magnitude. The cutting tool body includes a transition member arranged between the first and second members and connected at a first end to the first member and at a second end to the second member. The tool characteristic in the transition member is of the first magnitude at the first end and of the second magnitude at the second end. The transition member has a transition region between the first and the second ends in which the tool characteristic transforms from the first magnitude to the second magnitude.

A milling tool includes a tool head and an exchangeable cutter carrier. The tool head can be coupled to a tool holder, and the cutter carrier includes a plurality of cutters distributed around its circumference, each having a front facing face cutter and a peripheral cutter extending at an angle thereto. In this case, the cutter carrier, including the cutters, has a thickness of at most ten mm, in particular at most six mm, for a diameter of at least fifty mm.

A modular cutting tool includes a cutting head, a shank and a mechanism which assists in assembling and locks the cutting head to the shank. The cutting head includes a cutting portion rotatable about a central longitudinal axis and a cylindrical skirt extending axially from the cutting portion and terminating at a contact face disposed perpendicular to the longitudinal axis. The skirt has a number of curved inner surfaces which generally define a bore disposed about the longitudinal axis. The shank includes a cylindrical portion of a first diameter disposed about the central longitudinal axis and a central protrusion disposed in the bore of the cutting portion. The central protrusion has a second diameter less than the first diameter and extends longitudinally from a contact face disposed perpendicular to the longitudinal axis at a leading end of the cylindrical portion.

A rotary tool can be adapted for removing material from a workpiece such as a lower receiver. A rotary tool can have an adapter with a major diameter, and a cutter head with a minor diameter. The major diameter of the adapter can reduce deflection and chatter, while the minor diameter of the cutter head can be used to manufacture lower receivers with accuracy. The rotary tool can be adapted to be engaged with a rotary power tool.

In one aspect, composite tool holders are described herein comprising advantageous structural arrangements of metal carbide and alloy components. Briefly, a composite tool holder comprises a metal carbide shank comprising a bore having an inner diameter and outer diameter. An alloy sleeve is positioned in the bore for engaging a tool, wherein the alloy sleeve is bonded to inner diameter surfaces of the bore via a crosslinked adhesive.

An insert portion (3) of a thread mill (1A) is fixed to a leading end portion of a body (2A) using screws (8). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) are overlaid with concave portions and convex portions of the mating face of the insert (5). The thread mill (1A) can cut a female screw in a hole formed in a workpiece by performing right-hand cut down-cut milling, for example. The inserts (4, 5) simultaneously cut an inner peripheral surface of the hole, and the rough machining and the finish machining can thus be performed in a single pass. By the convex portions and the concave portions of the respective mating faces of the inserts (4, 5) being overlaid with each other, the inserts (4, 5) partially overlap in their respective thickness directions. As a result, a protrusion length of the insert portion (3) can be shortened.

A machining tool, in the area of a tool tip, includes an integrated cooling structure for transporting a coolant. The cooling structure is optionally or in combination designed as a porous structure or at least one cooling channel having a bent reversing segment, so that two channel segments are oriented in opposite directions. The cooling structure is integrated into a base body of a carrier tool. According to a method of the invention, the cooling structure is manufactured by means of a 3D printing method.