Embodiments of the present disclosure include portable milling tools and methods for milling components. In an embodiment, a portable milling tool can be provided for a component including a plurality of dovetail slots therein, each of the plurality of dovetail slots being oriented substantially axially relative to a rotation axis of the component. The portable milling tool can include: a mounting plate configured to engage the component; a tool-aligning member slidably coupled to the mounting plate and extending along a chordal axis relative to the rotation axis of the component; and a milling head extending axially from the tool-aligning member to a selected one of the plurality of dovetail slots, such that sliding movement of the tool-aligning member relative to the mounting plate moves the milling head along the chordal axis to contact a selected one of the plurality of dovetail slots.

A turbomachine rotor blade milling machine system includes a fixture having a body including first and second opposing surfaces and a slot. The fixture is configured and disposed to connect with first and second rotor blade sections mounted in a rotor wheel. A mounting system includes at least one mounting element coupled to one of the first and second opposing surfaces of the body at the slot. A milling machine is coupled to the one of the first and second opposing surfaces through the at least one mounting element. The milling machine includes a cutter and is configured and disposed to form an opening extending axially through a dovetail portion of a third rotor blade section arranged between the first and second rotor blade sections.

A method of forming a curved slot in a turbine disk includes the steps of forming a pre-slot in the turbine disk and finishing the pre-slot to form a slot that receives a portion of a turbine blade. The turbine disk including a first face, an opposing second face, and an outer perimeter surface extending between the first face and the opposing second face. The pre-slot includes a first curved wall and a second curved wall that each extend between the first face and the opposing second face. An intersection between the outer perimeter surface and each of the first curved wall and the second curved wall is defined by a curved line.

Embodiments of the present disclosure include portable milling tools and methods for milling components. In an embodiment, a portable milling tool can be provided for a component including a plurality of dovetail slots therein, each of the plurality of dovetail slots being oriented substantially axially relative to a rotation axis of the component. The portable milling tool can include: a mounting plate configured to engage the component; a tool-aligning member slidably coupled to the mounting plate and extending along a chordal axis relative to the rotation axis of the component; and a milling head extending axially from the tool-aligning member to a selected one of the plurality of dovetail slots, such that sliding movement of the tool-aligning member relative to the mounting plate moves the milling head along the chordal axis to contact a selected one of the plurality of dovetail slots.

A method of forming a curved slot in a turbine disk includes the steps of forming a pre-slot in the turbine disk and finishing the pre-slot to form a slot that receives a portion of a turbine blade. The turbine disk including a first face, an opposing second face, and an outer perimeter surface extending between the first face and the opposing second face. The pre-slot includes a first curved wall and a second curved wall that each extend between the first face and the opposing second face. An intersection between the outer perimeter surface and each of the first curved wall and the second curved wall is defined by a curved line.

A milling device is provided, having a milling tool that rotates about a tool rotation axis, wherein the milling device has a slide, and in that the milling tool is held on a pivot axis that extends transversely, in particular perpendicular, to the tool rotation axis and through the slide, wherein the slide is designed and the position of the milling tool is selected such that, during milling, a traversing movement is effected by manually moving the slide and advance is effected by pivoting the milling tool about the pivot axis. Also provided is a method for milling within a slot of a component, in particular within a blade root receiving slot of a turbomachine, using a milling device.

A milling tool is disclosed. The tool may include a base including a clamp for coupling to a selected mounting slot of a plurality of slots of the rotor; a milling tool including a motorized milling head; and a motorized linear actuator coupling the milling tool to the base. The base mounts the motorized linear actuator at an acute angle relative a portion of the slot to allow the motorized linear actuator to linearly move the milling tool to machine the portion of the slot. The portion of the slot may include, for example, an end face and, more particularly, a root corner of the slot where a cooling slot flange extends from the root of the slot. The milling tool may be portable.

A method of forming a flow path trench in an integrally bladed disk is provided. The method includes tilting a cutting tool relative to a plane defined by the integrally bladed disk, driving the cutting tool at a cutting speed, and moving the cutting tool in a multiple dimensional movement to cut a flow path trench in a surface of the integrally bladed disk.