A method of forming a curved slot in a turbine disk includes the steps of forming a pre-slot in the turbine disk and finishing the pre-slot to form a slot that receives a portion of a turbine blade. The turbine disk including a first face, an opposing second face, and an outer perimeter surface extending between the first face and the opposing second face. The pre-slot includes a first curved wall and a second curved wall that each extend between the first face and the opposing second face. An intersection between the outer perimeter surface and each of the first curved wall and the second curved wall is defined by a curved line.

An end mill includes a plurality of teeth and flutes. The teeth and their associated flutes include one or more correlated physical parameters. One such correlated parameter is that, at an axial location in a front half of an effective cutting length, at least one tooth of the plurality of teeth has a rake angle smaller than an average rake angle value of the plurality of teeth, and, at the same axial location, a flute preceding each such tooth has a helix angle larger than an average helix angle value of the plurality of flutes.

A cutting insert for a cutting tool is described. The cutting insert includes a front surface, a generally planar rear surface opposite the front surface, a generally planar first end surface, a generally planar second end surface opposite the first end surface, a generally planar first side surface, a generally planar second side surface opposite the first side surface. The front surface is continuously convex extending entirely between the first and second surfaces and entirely between the first and second side surfaces. At least one end surface is formed with a clearance angle (A1, A2, A3) to produce a cutting edge that is elliptical in shape having a relatively small depth-of-cut (DOC) to produce an extremely fine finish on a workpiece.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

In a recirculating ball nut for a ball screw drive, having a base body which includes at least one recirculating ball track, the base body is a forged component and the recirculating ball track is manufactured by a cutting manufacturing method. A further subject matter of the invention is an assembly for a ball screw drive of a power steering, having a belt pulley and a recirculating ball nut according to the invention, the belt pulley being connected to the recirculating ball nut so as to be non-rotatable relative thereto. A further subject matter of the invention is a method of manufacturing a recirculating ball nut.

A cutting insert has an upper surface (21), a lower surface (91) and a side surface (61) that connects the two surfaces. A cutting edge is formed at an intersecting edge between the upper surface (21) and the side surface (61). The cutting edge includes at least a major cutting edge (33), a corner edge (34) connected to the major cutting edge (33), and a curved wiper edge (35) located on the opposite side of the major cutting edge (33) across the corner edge (34). A first angle made by the major cutting edge (33) and the chord of the wiper edge (35) is 155<180, and a positive land is formed in the wiper edge (35). The cutting edge may further include an inner cutting edge (36) located on an opposite side of the corner edge (34) across the wiper edge (35).

The embodiments described herein relate to methods, systems, and structures for cutting a part to form a highly reflective and smooth surface thereon. In some embodiments, the part includes substantially horizontal and vertical surfaces with edges and corners. In described embodiments, a diamond cutter is used to cut a surface of the part during a milling operation where the diamond cutter contacts the part a number of times with each rotation of the spindle of a milling machine. The diamond cutter has a cutting edge and a land. The cutting edge cuts the surface of the part and the land burnishes the surface of the part to form a highly reflective and smooth surface. Thus, the diamond cutter cuts and burnishes portions of the part, thereby eliminating a subsequent polishing step.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

A face milling cutter includes a tool body, at least two cutting inserts for forming a milled flat surface on a workpiece and mounted in a respective insert seat in the tool body, each cutting insert having a secondary cutting edge that constitutes the axially foremost cutting edge of the cutting insert, and several burnishing assemblies with a respective spring-loaded burnishing element arranged in the tool body. The number of the burnishing assemblies in the tool body is the same as the number of insert seats, wherein the insert seats and the burnishing assemblies are alternately arranged in the circumferential direction of the tool body such that each one of the insert seats is followed by an associated one of the burnishing assemblies as seen in the intended direction of rotation of the tool body.

Provided is a method for manufacturing a gripping tool for gripping a workpiece with top jaws (30) attached to a plurality of master jaws (20) attached to a gripping tool body (10). A first positioner (21, 24) that determines the distance of the top jaw from the center axis of the top jaw when the top jaw is attached to the master jaw is formed in a direction perpendicular to a slide direction in a surface of the master jaw. The method includes a step of attaching the plurality of master jaws to the gripping tool body, a step of gripping a shaping plug (70) by sliding the plurality of master jaws toward the center axis, and a step of finishing, in the surface of the master jaw, the first positioner extending in the direction perpendicular to the slide direction.