A processed article is manufactured with a tool including a cutting blade. The cutting blade is arranged to be in contact with two machined segment surfaces so that two contact points are defined between the two machined segment surfaces and the cutting blade in a corner. A machining pitch is set in a pick feed direction of the tool at the corner to a first machining pitch for when a part of the cutting blade corresponding to a projected shape of a side surface of the cutting blade having a first curvature radius is a cutting point. A cut is performed along a feed direction in the two adjacent machined segment surfaces successively at the corner so that the tool proceeds toward the corner in one of the machined segment surfaces and away from the corner in the other one of the machined segment surfaces.

A method of forming a microneedle array can include forming a sheet of material having a plurality of layers and micromilling the sheet of material to form a microneedle array. At least one of the plurality of layers can include a bioactive component, and the microneedle array can include a base portion and plurality of microneedles extending from the base portion.

Methods and structures for forming anodization layers that protect and cosmetically enhance metal surfaces are described. In some embodiments, methods involve forming an anodization layer on an underlying metal that permits an underlying metal surface to be viewable. In some embodiments, methods involve forming a first anodization layer and an adjacent second anodization layer on an angled surface, the interface between the two anodization layers being regular and uniform. Described are photomasking techniques and tools for providing sharply defined corners on anodized and texturized patterns on metal surfaces. Also described are techniques and tools for providing anodizing resistant components in the manufacture of electronic devices.

An apparatus for metal-cutting machining of wear-affected bit-head-proximal end regions of bit holders of road milling machines encompasses: a rotary actuator having an output member rotating around an actuator rotation axis; at least one material-removing tool, rotatable around a tool rotation axis, which is coupled or couplable to the output member so as to rotate together; a positioning arbor, extending along an arbor axis, which is embodied for introduction into a bit receptacle opening of a bit holder and which comprises an abutment segment, located radially remotely from the arbor axis and facing away from the arbor axis in a direction having a radial component, which is embodied for abutment against an inner wall of the bit receptacle opening. A material-removing region, populated with cutting edges, of the material-removing tool is arranged between the positioning arbor and the output member.

A supporting device and method for a large thin-walled part is disclosed. The supporting device comprises a processing device and a supporting device. A workpiece is positioned between the processing device and the supporting device and is clamped at a periphery in a flexible clamping mode. A cutter in the processing device is connected with an iron core. A coil is wound on the iron core. When the coil is energized, a magnetic field is generated around the coil. A blade part of the cutter is in contact with a processing side of the workpiece. The supporting method combines the magnetorheological fluid technology with the jet supporting technology, and uses a jet impact force to offset part of a milling force. The current magnitude and winding mode of the coil are changed to control magnetic field intensity. The magnetorheological fluid is cured instantly to support the workpiece.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

Described herein is a method for manufacturing thin metal sheets and joints by removing material from a single block of material, i.e. for obtaining items including one or more thin sheets and/or thin elastic joints seamlessly connected to one another by means such as milling. The method can be employed in the manufacturing of a high-sensitivity, low-frequency, broadband monolithic mechanical sensor for measuring linear and angular displacements of based on a folded pendulum configuration for monitoring and control applications.

A method of manufacturing a metallic rotor of an eccentric screw pump, comprising clamping a workpiece extending along a central longitudinal axis in a workpiece clamping device and removing material from the workpiece by cutting with a cutting tool. The invention further comprises not producing the surface of the rotor in a three-axis whirling process, using the cutting tool to produce the outer surface geometry of the rotor, advancing the cutting tool along an axis of advance that is parallel to the longitudinal axis of the rotor, and rotating the cutting tool about an axis of tool rotation that is parallel to the longitudinal axis of the rotor.

A method of manufacturing a metallic rotor of an eccentric screw pump, comprising clamping a workpiece extending along a central longitudinal axis in a workpiece clamping device and removing material from the workpiece by cutting with a cutting tool. The invention further comprises not producing the surface of the rotor in a three-axis whirling process, using the cutting tool to produce the outer surface geometry of the rotor, advancing the cutting tool along an axis of advance that is parallel to the longitudinal axis of the rotor, and rotating the cutting tool about an axis of tool rotation that is parallel to the longitudinal axis of the rotor.

A core support system includes a support structure. The support structure includes a frame and a support member having a saturatable engagement layer disposed over the frame. A method of machining a core material incudes applying a fluid to an engagement layer of a support structure and saturating the engagement layer with the fluid, disposing a core material on the engagement layer, causing the fluid to freeze to secure to the core material to the support structure, machining the core material, melting the frozen fluid to release the core material from the support structure, and removing the core material from the engagement layer.