Patent classifications
B23C2224/32
COATED TOOL AND CUTTING TOOL INCLUDING THE SAME
A coated tool of the present disclosure may include a base and a coating layer covering at least a part of the base. The base may include a hard phase of a carbonitride including Ti and a binder phase including at least one of Co and Ni and has a thermal expansion coefficient at 25 to 1000° C. of 9.0×10.sup.−6/° C. or more. The coating layer may include a TiCN layer and an Al.sub.2O.sub.3 layer positioned on the TiCN layer. The TiCN layer may have a compressive stress of 250 to 500 MPa. The Al.sub.2O.sub.3 layer may have a thickness of 2 μm or more and a compressive stress of 450 MPa or more, and the value of the compressive stress is greater than the compressive stress of the TiCN layer.
Cutting tool
A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an -alumina layer, the -alumina layer including crystal grains of -alumina, the -alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of -alumina having (006) plane with a normal thereto having a direction within 15 with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of -alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within 15 with respect to the direction of the normal to the second interface.
CUTTING TOOL
Provided is a cutting tool including a base material including a flank face and a coating layer that coats the flank face, the coating layer including a matrix region and metal particulates, the matrix region being made of a compound represented by (Al.sub.xTi.sub.yX.sub.1-x-y)C.sub.vO.sub.wN.sub.1-v-w, where X representing at least one element selected from the group consisting of chromium, silicon, niobium, tantalum, tungsten, and boron, the metal particulates containing aluminum or titanium as a constituent element, the metal particulates having particle diameters of more than or equal to 20 nm and less than or equal to 200 nm, a number of the metal particulates being more than or equal to 12 and less than or equal to 36 in a field of view of 3 m4 m in a cross section parallel to a direction of a normal to an interface of the coating layer.
CUTTING TOOL
Provided is a cutting tool including a base material including a rake face and a coating layer that coats the rake face, the coating layer including a matrix region and metal particulates, the matrix region being made of a compound represented by (Al.sub.xTi.sub.yX.sub.1xy)C.sub.vO.sub.wN.sub.1vw, where X representing at least one element selected from the group consisting of chromium, silicon, niobium, tantalum, tungsten, and boron, the metal particulates containing aluminum or titanium as a constituent element, the metal particulates having particle diameters of more than or equal to 20 nm and less than or equal to 200 nm, a number of the metal particulates being more than or equal to 12 and less than or equal to 36 in a field of view of 3 m4m in a cross section parallel to a direction of a normal to an interface of the coating layer.
COATED CUTTING TOOL
A coated cutting tool comprising a substrate comprising a cubic boron nitride sintered body and a coating layer formed on the substrate, wherein the coating layer comprises a Ti carbonitride layer comprising Ti(C.sub.xN.sub.1-x); an average thickness of the Ti carbonitride layer is 0.5 m or more and 5.0 m or less; in the Ti carbonitride layer, R75 is higher than R25; in the Ti carbonitride layer, a texture coefficient TC (111) of a (111) plane is 1.0 or more and 2.0 or less; and in X-ray diffraction measurement of the Ti carbonitride layer, an absolute value of a difference between a maximum value and a minimum value of 2 is 0.1 or less on the (111) plane when the measurement is performed at each of angles of 0, 30, 50 and 70.
CUTTING TOOL
A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an -alumina layer, the -alumina layer including crystal grains of -alumina, the -alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of -alumina having (006) plane with a normal thereto having a direction within 15 with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of -alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within t 15 with respect to the direction of the normal to the second interface.
CVD COATED CUTTING TOOL
A coated cutting tool for chip forming machining of metals includes a substrate having a surface coated with a chemical vapour deposition (CVD) coating. The substrate is coated with a coating having a layer of -Al.sub.2O.sub.3, wherein the -Al.sub.2O.sub.3 layer exhibits a texture coefficient TC(0 0 12)7.2 and wherein the ratio of I(0 0 12)/I(0 1 14)0.8. The coating further includes a MTCVD TiCN layer located between the substrate and the -Al.sub.2O.sub.3 layer. The MTCVD TiCN layer exhibits a pole figure, as measured by EBSD, in a portion of the MTCVD TiCN layer parallel to the outer surface of the coating and less than 1 m from the outer surface of the MTCVD TiCN, wherein a pole plot based on the data of the pole figure, with a bin size of 0.25 over a tilt angle range of 045 from the normal of the outer surface of the coating shows a ratio of intensity within 15 tilt angle to the intensity within 045 of 45%.
CUTTING TOOL HAVING PARTIALLY-REMOVED FILM FORMED THEREON
The present invention relates to a cutting tool, which performs, like a drill or a ball end mill, cutting while rotating in a state in which the center of the tip end is in contact with a work material, and includes a wear-resistant layer formed at the tip end thereof, wherein a portion of the wear-resistant layer is selectively removed through tip end polishing from the center of the tip end of the drill or the ball end mill to a predetermined area, so as to restrain micro-brittle wear generated in an ultra-low speed region, and thus remarkably improving the cutting lifespan of the cutting tool such as the drill or the ball end mill.
CUTTING TOOL HAVING PARTIALLY-REMOVED FILM FORMED THEREON
The present invention relates to a cutting tool, which performs, like a drill or a ball end mill, cutting while rotating in a state in which the center of the tip end is in contact with a work material, and includes a wear-resistant layer formed at the tip end thereof, wherein a portion of the wear-resistant layer is selectively removed through tip end polishing from the center of the tip end of the drill or the ball end mill to a predetermined area, so as to restrain micro-brittle wear generated in an ultra-low speed region, and thus remarkably improving the cutting lifespan of the cutting tool such as the drill or the ball end mill.
Cutting tool
A cutting tool according to one aspect of the present disclosure includes an attaching portion, a cutting portion having a core portion and a surface portion, and a joint portion. The attaching portion includes a hard component and a hard material. The hard component is at least one selected from the group consisting of TiC, TiCN, W, WC, Al.sub.2O.sub.3, and a combination of at least one of CBN and diamond and at least one of W and WC. The hard material includes one or two or more types of iron group elements, and has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material. The surface portion includes PCD or CBN. The cutting portion has a chamfer portion. The surface portion includes a groove, a flank face, and a cutting edge. The cutting edge extends toward the attaching portion.