The present invention is aimed to provide a carbon fiber reinforced resin processed product which is almost free from the problems described above on a processed surface subjected to cutting or the like and has an end surface where generation of a burr is suppressed, has favorable surface properties, and surface nature, and particularly smoothness is excellent; and provides a carbon fiber reinforced resin processed product having an end surface which has fibers and a resin, wherein the end surface has a surface roughness (Rz) within a range from 5 m to 50 m.

A rotary cutting tool including a polycrystalline diamond material of the invention includes: a tool body rotated about an axis with a carbide substrate made of cemented carbide and a flute provided at a tip portion thereof; a PCD layer sintered integrally with the carbide substrate, provided on an inside face of the flute facing in a rotation direction; and a cutting edge provided on the PCD layer to have the inside face as a rake face, in which a margin portion continuous with a rear side of the flute in the rotation direction is formed on an outer periphery of the tip portion, the cutting edge is formed at a ridge portion of the rake face, and a thickness of the PCD layer is 1/3 to 1 times a width of the margin portion.

A machining tool that comprises a cutting part and a base that supports the cutting part. The base and/or the cutting part are made at least in part of a fiber-reinforced plastic. In some embodiments, the fiber-reinforced plastic is CFRP or CFC.

A tool for machining a stacked material workpiece includes a tool body having one or more helical flutes extending to a forward end of the tool body. Each helical flute has a width defined by a first cutting edge and a second edge, a surface of the flute adjacent the first cutting edge facing the forward end of the tool body and a surface of the flute adjacent the second edge facing away from the forward end of the tool body. Each helical flute can include a first portion having a first negative pitch angle and a second portion having a second negative pitch angle different from the first negative pitch angle, the first portion extending from the forward end of the tool body to the second portion. The tool has only negative pitch angles. A method for machining a stacked material is also disclosed.

A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Nonmetallic tools such as rotary bits, circular blades, and scything tools are described that may be suitable for removing cured flexibilized epoxy gap-filler materials from gaps between soft composite materials. The nonmetallic tools may be formed from various plastic or composite materials that are sufficiently hard to cut through the gap-filler material while being sufficiently soft to avoid damaging adjacent areas of soft composite materials. Methods for using the nonmetallic tools may include attaching the nonmetallic tools to a suitable machine-driven tool and contacting the nonmetallic tools to a material to be cut, shaped, or drilled.

A method of cutting (e.g. micro-milling) brittle materials where a protective ductile layer is present on the brittle material during the cutting step. The method offers an improved edge quality of the machined profile relative to previous cutting (e.g. micro-milling) techniques. A machined product obtained by or obtainable by this method is disclosed.