An indexable plenum and a method of using the plenum to collect dust and/or debris during a cutting or milling process are disclosed. The plenum, when attached to the spindle nose of a conventional machine, enables the conventional machine that does not have a hollow spindle nose to be used with a hollow or conventional solid cutter to remove dust and/or debris generated during the cutting process. The indexable plenum comprises a hollow body and a base plate. Hollow bodies of different shape and size that are able to fit differently shaped and sized cutters are disclosed. The hollow bodies can be designed to releasably engage with the same base plate such that when the base plate is attached to the machine spindle nose, hollow bodies can be exchanged during a milling or cutting process to accommodate correspondingly shaped/sized cutters. In various embodiments, the object that is cut or milled is low density foam.

A device for welding profiled elements in plastic material includes: a base frame supporting retaining members of respective profiled elements, to engage the profiled elements with corresponding zones to be welded facing one another; a heater for heating the weld zones of the profiled elements; a unit to move the retaining members, to shift the profiled elements between a first reciprocal away direction and a second reciprocal closer direction wherein the zones to be welded are coupled together; and a removal unit utilizing milling The removal unit includes: a supporting frame positioned in correspondence to the retaining members; at least one machining tool; a motor part associated with the tool; and a movement member of the tool, to move it between a first idle condition and a second working condition wherein it is placed between the profiled elements.

A method for welding profiled elements in plastic material, includes the steps of: preparing two profiled elements, arranged with respective zones to be facing one another; making a groove in correspondence to at least one zone, by a removal operation on a peripheral edge of at least one profiled element; heating the zones to be welded; coupling the zones to be welded to one another, pressing the profiled elements one against the other so as to keep the zones to be welded in reciprocal contact. The coupling step includes: melting the zones to be welded into one another in order to define a welding bead; making a containing compartment defined by the groove, the welding bead being made internally of the containing compartment; and arranging a containing presser in correspondence to the containing compartment for preventing exit of the welding bead from the compartment itself.

A method for welding profiled elements in plastic material includes: preparing two profiled elements, arranged with respective weld zones facing one another; making a groove corresponding to at least one weld zone of the profiled elements, the grooving performed by a removal operation on a peripheral edge of at least one profiled element; heating the weld zones; coupling the zones to be welded to one another, pressing the profiled elements together to keep the zones to be welded in reciprocal contact. The coupling step includes: a sub-step of melting the zones to be welded into one another in order to define a welding bead; a sub-step of making a containing compartment defined by the groove, the welding bead being made internally of the containing compartment; and the step of arranging a containing presser in correspondence to the containing compartment for preventing exit of the welding bead from the compartment itself.

A debris removal apparatus for a milling machine. In one embodiment, the debris removal apparatus includes a hollow, cylindrical suction member that attaches to a tool shaft which holds an end mill to rotate with the tool shaft. The debris removal apparatus further includes a nonrotating canister that applies a suction force to the suction member. The suction member is dimensioned to fit within a hole being cut by the end mill as the end mill is fed into the hole, and to extract debris created by the end mill via the suction force.

A debris removal apparatus for a milling machine. In one embodiment, the debris removal apparatus includes a hollow, cylindrical suction member that attaches to a tool shaft which holds an end mill to rotate with the tool shaft. The debris removal apparatus further includes a nonrotating canister that applies a suction force to the suction member. The suction member is dimensioned to fit within a hole being cut by the end mill as the end mill is fed into the hole, and to extract debris created by the end mill via the suction force.

The wear status of a micro-endmill tool may be inferred by monitoring the chip production rate of the tool in operation. Chips may be extracted from a work area, captured on an adhesive surface, imaged, and counted to determine the chip production rate. When the rate of chip production falls, the feed rate of the micro-endmill may be modified to a level suitable for the current state of tool wear. In this manner, costly and inconvenient work stoppages to evaluate the wear status of a tool are eliminated.

Systems and methods for maintaining a kiosk that scans and/or duplicates keys are provided. In some embodiments, the system comprises: a kiosk comprising: a key slot disposed in a surface of the kiosk; a key scanning device; a key scanning housing mounted behind the key slot, wherein the key scanning device is positioned in relation to the key scanning housing to facilitate capturing information about the key inserted in the key slot; a vacuum cleaner; a hose connecting the vacuum cleaner and the key scanning housing; and at least one hardware processor that is programmed to: determine that the key is to be scanned; and cause the vacuum cleaner to run creating a partial vacuum in the vicinity of the key scanning housing.

Systems and methods for maintaining a kiosk that scans and/or duplicates keys are provided. In some embodiments, the system comprises: a kiosk comprising: a key slot disposed in a surface of the kiosk; a key scanning device; a key scanning housing mounted behind the key slot, wherein the key scanning device is positioned in relation to the key scanning housing to facilitate capturing information about the key inserted in the key slot; a vacuum cleaner; a hose connecting the vacuum cleaner and the key scanning housing; and at least one hardware processor that is programmed to: determine that the key is to be scanned; and cause the vacuum cleaner to run creating a partial vacuum in the vicinity of the key scanning housing.

A method of duplicating a key includes receiving a master key in a key duplicating machine. The machine automatically detects a cross sectional profile of the master key. The machine automatically determines, based on the detected cross sectional profile, a type and model of the master key. The machine automatically selects a key blank that matches the type and model of the master key, and then automatically cuts the selected key blank to duplicate a key tooth pattern of the master key.