In an embodiment, a cutting tool includes a holder and a cutting insert. The holder is elongated, extends from a first end to a second end along a rotational axis. The holder includes an insert pocket on a side of the first end. The cutting insert is located in the insert pocket and includes a cutting edge. The insert pocket includes an opening in an end surface of the first end and an outer peripheral surface adjacent to the first end of the holder. The cutting insert further includes a first portion that is located more radially inward than an outer peripheral opening of in the insert pocket in a front view of the first end of the holder. The first portion has a width greater than a width of the opening in a direction along a rotation direction of the rotation axis.

A contoured rake face cutting tool and method of making is disclosed. A rotary cutting tool with a plurality of teeth can cause damage to a work piece during cutting. By orienting the cutting angle of the teeth relative to the rotational central axis to high shear angle such as 50 or 70 degrees, the tool creates a high compression cut which is cleaner and less damaging to the work piece. The cutting surface itself is profiled, i.e. non-planar, such as concave or convex or other non planar shape, which is preferably formed into an ultra-hard material which is supplied for use in a planar form.

An adzer bit includes a support member that defines a through hole that is configured to receive a fastener. The support member includes a cutting segment cap portion and a base portion. The support member also defines an annular slot that is axially disposed between the cutting segment cap portion and the base portion. A plurality of cutting segments are received and secured in the annular slot. The material of the plurality of cutting segments is harder than the material of the support member.

A milling device is rotatable in one direction around a longitudinal center axis defining a forward direction and an opposite rearward direction, and includes a front part and a rear part. The front part has cutting edges, each having a longitudinal extension, and chip flutes, each having a longitudinal extension. The front part is made of a monolithic piece of ceramic. The rear part is configured to be fixed in a rotatable tool body or a rotatable chuck. The rear part is also made of a monolithic piece of cemented carbide. A front end surface of the rear part has a smaller area than a rear end surface of the front part. The front end surface of the rear part and a rear end surface of the front part are permanently bonded or brazed to each other by a joint.

An interpolated roughening cutting tool includes a body having at least first and second cutting elements coupled thereto. The first cutting element includes rectangular cutting teeth. The second cutting element includes non-rectangular cutting teeth. The first and second cutting elements are configured to create grooves in a surface that have a top portion with blunt edge surfaces.

This disclosure relates to a cutting tool, having a main body, a cutting head, which is joined to the free end of the main body and is formed, by primary shaping, as a sintered piece provided with at least one cutting edge, and a cooling lubricant feed, which is led through the main body axially and which has a cooling lubricant distributor inserted into the cutting head for redirecting cooling lubricant into the region of the at least one cutting edge. According to this disclosure, a plurality of protruding spacers for keeping a gap clear with respect to the cooling lubricant distributor and/or the main body are sintered on a supporting surface of the cutting head as primary shaped elements.

Tools and methods for forming modified mechanical roughening profiles are disclosed. In at least one embodiment, an engine block is provided including a body defining a cylinder bore having a bore surface. The bore surface may have defined therein a plurality of grooves extending from the bore surface and each groove may have a base and a top portion. The top portion may have opposing chamfered edges. The chamfered edges may be formed by a tool including at least one cutting element having triangular teeth and at least one cutting element having rectangular teeth. In another embodiment, a tool including at least one cutting element having curved teeth and at least one cutting element having rectangular teeth may be used to form grooves having a curved/radiused edge surface. The disclosed roughening profiles may reduce oxide growth when a coating is applied to the bore surface.

A cutting tool according to an aspect of the present disclosure includes a shank, a joint, and a cutting portion attached through the joint to the shank. The cutting portion includes a core and a surface portion. The surface portion is disposed around a central axis of the cutting portion to cover an outer circumferential surface of the core. The surface portion includes a cutting edge. The cutting edge is disposed on an outer circumferential surface of the surface portion and formed in a helical shape about the central axis. The surface portion is a composite sintered material including a hard phase formed of a plurality of diamond particles and a plurality of cubic boron nitride particles, and a binder phase forming the remainder.

A rotary cutting blade material has an attaching structure forming portion that is to serve as an attaching portion to the shank, a cutting structure forming portion that is to serve as a cutting blade, and a joint portion. The cutting structure forming portion has a core portion and a surface portion provided on the attaching structure forming portion with the joint portion being interposed, and the surface portion covers at least a part of a surface of the core portion. The attaching structure forming portion includes a hard material including a hard component and one or two or more types of iron group elements, and the hard material has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material, and the surface portion includes PCD or CBN.

An end milling cutter for heat-resistant superalloys (HRSA) has a shank and a cutting head, which have a common rotation axis, the shank having a connection section for connection to the cutting head and a coupling section for connection to a tool holder, the cutting head consisting of a solid ceramic part, which has a rotationally symmetrical envelope and is butt-joined to an end face of the connection section. In order to keep excessive vibrations and thus stresses low in the interface between the cutting head and the connection section of the milling cutter and to create milling cutters that can also cover the diameter range above 12 mm and in particular above 20 mm and up to 32 mm, the coupling section has a conical peg having an external thread.