A variable-frequency ultrasonic machining system for a computer numerical control milling machine including a cutting force detection unit, a temperature sensing unit and a processor. The processor receives sensing signals of the cutting force detection unit and the temperature sensing unit, processes the received sensing signals according to a set program, and sends control signals to an ultrasonic drive power supply and a corresponding servo motor, respectively. By adjusting the ultrasonic vibration frequency or the frequency of the frequency converter of the CNC milling machine in the machining process, the system ensures the continuity of ultrasonic-assisted milling of a part with a complex curved surface in case of uneven cutting allowance, and improves efficiency of ultrasonic machining.

An intelligent tungsten carbide cutter may include a shank, at least a cutting portion, and a sensor. The shank made of tungsten steel comprises a first end, a second end, and at least a first connecting portion, and the first connecting portion is located adjacent to the second end of the shank. The shank and the cutting portion are thermally connected through high frequency oscillation heating method, and the cutting portion is secured on the first connecting portion of the shank. An accommodating channel axially penetrates through a center portion of the first end of the shank and extends toward the second end, and the sensor is installed in the accommodating channel so as to be positioned close to the cutting portion, thereby achieving the direct and accurate sensing.

A drive system for driving a chuck device includes a controller and a switching valve, which is a 5-port servo valve, switching the state of supply of compressed air to the chuck device based on a valve command signal from the controller. During switching of first and second fingers from a closed position to an open position, when the axial position of a piston reaches a switch point, which is a predetermined distance short of a target position corresponding to a freely selected intermediate position of the first and second fingers, the switching valve is opened at a third opening for a predetermined period and then switched to be opened at a fourth opening so that supply and discharge of compressed air are stopped. As a result, the first and second fingers stop in the intermediate position.

This invention relates to finish machining, including a tool and the method of its use. Embodiments of this invention allow a cutting insert to be indexed quickly without loosening the insert retainer (screw or clamp) and not changing the depth-of-cut position of the tooth tip. The indexing motion is achieved by rotating a rotor, either manually or by way of a motor included on the tool. In some cases, between indexes, a small angle may be imparted to the rotor in order to adjust slightly the depth-of-cut position of the tooth tip in order to compensate for it being worn, or in other cases to precisely match the depth of cut of the tooth tips on multiple cutting teeth. The method involves setting up the path the tool will follow, then setting the feed per finishing tooth to be unconventionally large relative to the maximum depth of cut along the path. Using a round cutting insert, in particular a tangentially-mounted one or one that exhibits comparable curved edge profile, provides a large tooth-tip radius of curvature which in turn results in a good/smooth surface finish in spite of the unconventionally high feed per finishing tooth.

A cutting element (1) for a tool with an electrically conductive track (6) formed at a surface region. The cutting element (1) comprises a HPHT produced polycrystalline diamond body. The conductive track (6) comprises graphite such that the electrically conductive track (6) has an electrical resistance substantially lower than that of the surface region.

A cutting tool for cutting an object, or a holder for retaining the cutting tool, configured so that a current-carrying path for measuring a change in a member of the cutting tool or the holder is formed directly or indirectly in all or a portion of the member. This configuration makes it possible to objectively perceive a change occurring in the cutting tool or the holder or a change in the surrounding environment thereof at extremely low cost.

A live tool system having a live tool and a collar surrounding a rotating shaft or a rotating cutting tool of the live tool. The collar houses at least one sensor capable of monitoring an operating condition proximate to the cutting tool during a cutting operation. Example operating conditions including temperature and vibration. The system also includes a wireless transmitter in communication with the at least one sensor for transmitting a signal for use by a machining center controller.

The present invention relates to a control system and control method. The control system is applied to a machine tool and includes a horizontal monitor unit, a temperature monitor unit, a temperature adjustment device and a controller. The horizontal monitor unit is configured to measure a horizontal angle of a table and the temperature monitor unit is configured to measure a temperature information of a sensing area in a machining device. The controller receives the horizontal angle and the temperature information, then generates a compensation signal to the temperature adjustment device to change the temperature of an adjusting area in the machining device so that the horizontal angle of the table and the vertical inclination of the machining device are orthogonal to each other.

A system for duplicating a master key includes a mechanism for receiving and positioning a master key. The master key defines a major key axis and an intermediate key axis along which a key blade variably extends, and a minor key axis along a key thickness. Optical path components direct a light beam along the minor key axis. The light beam impinges upon the key blade. A portion of the light beam traverses the key blade. A detector receives the portion of the light beam that traverses the key blade. An apparatus imparts relative motion along the major key axis between the light beam and the master key. The light beam scans along the major key axis of the master key. A processor receives a signal from the detector as the beam scans along the major key axis and generates information usable for defining the machining of a duplicate key.

A live tool system having a live tool and a collar surrounding a rotating shaft or a rotating cutting tool of the live tool. The collar houses at least one sensor capable of monitoring an operating condition proximate to the cutting tool during a cutting operation. Example operating conditions including temperature and vibration. The system also includes a wireless transmitter in communication with the at least one sensor for transmitting a signal for use by a machining center controller.