A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

A T-slot cutter (1) is a tool for cutting a T-groove in a workpiece, and includes a body (2A) and an insert portion (3). The insert portion (3) is fixed to a leading end portion of the body (2A) using screws (8). The insert portion (3) is configured by overlaying inserts (4) and (5). By changing a combination of the inserts configuring the insert portion (3), a groove width and an angular shape of the T-groove cut in the workpiece can be easily adjusted. On mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). As a result, the inserts (4, 5) partially overlap with each other in a thickness direction, and thus a protrusion length of the insert portion (3) can be shortened.

A milling cutter includes a milling drum having a body with a first end, a second end, an outer surface extending around a circumference of the body between the first and second ends, and a slot formed in the outer surface. The milling cutter also includes a cutting insert positioned at least partially within the slot and removably secured to the body. The cutting insert includes a cutting profile defined by rounded peaks and pointed valleys to cut a tooth form into a saw blade.

A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

A cutting insert has a first end surface and a second end surface which are opposed to each other. The first end surface has at least one apex and two side edges which extend so as to sandwich the apex. At least part of the two side edges serves as a cutting edge. The first end surface has a rake surface which is connected to the cutting edge. As viewed in a cross-section which intersects with the two side edges and which is orthogonal to the second end surface, the rake surface is inclined relative to the second end surface.