A machine tool that generates internal teeth or external teeth on a cylindrical workpiece includes a workpiece holder, a column which is relatively movable to the workpiece holder, a rotary main spindle which is rotatable with respect to the column, a working tool which is held by the rotary main spindle, and a phase detecting unit which detects a phase of the working tool with respect to the rotary main spindle. The working tool includes a cutter portion which has cutters, a holder portion, and a detected portion which is formed on the holder portion. The phase detecting unit includes a detecting section which detects the detected portion, and a calculating section which calculates a phase angle of the detected portion with respect to a reference position of the rotary main spindle, based on a result detected by the detecting section.

A machine tool that generates internal teeth or external teeth on a cylindrical workpiece includes a workpiece holder, a column which is relatively movable to the workpiece holder, a rotary main spindle which is rotatable with respect to the column, a working tool which is held by the rotary main spindle, and a phase detecting unit which detects a phase of the working tool with respect to the rotary main spindle. The working tool includes a cutter portion which has cutters, a holder portion, and a detected portion which is formed on the holder portion. The phase detecting unit includes a detecting section which detects the detected portion, and a calculating section which calculates a phase angle of the detected portion with respect to a reference position of the rotary main spindle, based on a result detected by the detecting section.

A method directed to gear cutting tools and gear cutter job consolidation resulting in a single cutter capable of cutting a plurality of different members of a part family. The method comprises a multi-step approach comprising a first step of defining a temporary master. A second step creates a virtual master which is especially well-suited for accommodating the requirements of the jobs in the consolidation variety. A third step determines cutting depths and optimized machine settings for all consolidation jobs using the virtual master.

A method directed to gear cutting tools and gear cutter job consolidation resulting in a single cutter capable of cutting a plurality of different members of a part family. The method comprises a multi-step approach comprising a first step of defining a temporary master. A second step creates a virtual master which is especially well-suited for accommodating the requirements of the jobs in the consolidation variety. A third step determines cutting depths and optimized machine settings for all consolidation jobs using the virtual master.

A method for precision machining a workpiece with gearing, wherein teeth of a gear-cutting tool rotating about a rotation axis are brought into engagement with teeth of the workpiece rotating about a workpiece rotation axis, and the gear-cutting tool and the workpiece are moved relative to each other in an axial direction parallel to the workpiece rotation axis. The thickness of the teeth of the gear-cutting tool, starting from an end face, increases in the axial direction until a thickness maximum is reached. The ratio (Bw/Bz) of the width (Bw) of the teeth of the workpiece to the width (Bz) of the teeth of the gear-cutting tool is 2-20. Before and after each pass of the teeth of the gear-cutting tool through the tooth gaps of the workpiece, the thickness maximum of each tooth of the gear-cutting tool is positioned outside the gearing of the workpiece.

A method for precision machining a workpiece with gearing, wherein teeth of a gear-cutting tool rotating about a rotation axis are brought into engagement with teeth of the workpiece rotating about a workpiece rotation axis, and the gear-cutting tool and the workpiece are moved relative to each other in an axial direction parallel to the workpiece rotation axis. The thickness of the teeth of the gear-cutting tool, starting from an end face, increases in the axial direction until a thickness maximum is reached. The ratio (Bw/Bz) of the width (Bw) of the teeth of the workpiece to the width (Bz) of the teeth of the gear-cutting tool is 2-20. Before and after each pass of the teeth of the gear-cutting tool through the tooth gaps of the workpiece, the thickness maximum of each tooth of the gear-cutting tool is positioned outside the gearing of the workpiece.

A method for producing a tooth geometry includes selecting a root-side starting contour configured as an ellipse segment and a head-side partial contour of a tooth; selecting an adaptation region for at least a part of the root-side starting contour; determining for the adaptation region a correction specification determined using a correction function configured as an at least third-order polynomial having at least one adjustable function parameter comprising adjustable coefficients; modifying the root-side starting contour using the correction specification to form a root-side final contour, and producing the tooth geometry by chip-removing machining based on the head-side partial contour and the root-side final contour. Also disclosed are a computer program product for carrying out the method, a tool for manufacturing the tooth geometry based on the method, and a machine component having the tooth geometry.

A method for producing a tooth geometry includes selecting a root-side starting contour configured as an ellipse segment and a head-side partial contour of a tooth; selecting an adaptation region for at least a part of the root-side starting contour; determining for the adaptation region a correction specification determined using a correction function configured as an at least third-order polynomial having at least one adjustable function parameter comprising adjustable coefficients; modifying the root-side starting contour using the correction specification to form a root-side final contour, and producing the tooth geometry by chip-removing machining based on the head-side partial contour and the root-side final contour. Also disclosed are a computer program product for carrying out the method, a tool for manufacturing the tooth geometry based on the method, and a machine component having the tooth geometry.

The present invention relates to a tool and a method for creating back tapers at an internal or external toothing of a gear. The tool rotates during use about a tool axis of rotation includes a tool shaft extending along the tool axis of rotation, a fastening section for fastening the tool to a tool drive of a machine tool, the fastening section formed at an end of the tool shaft, and at least one cutting blade, which is arranged at a fastening position provided at the circumference of the tool shaft. The tool according to the invention and the method according to the invention enable with simple means the creation of geometrically precisely shaped back tapers at toothings without the need for the use of specially shaped cutting inserts or a change of machine tools proven in practice for the creation of back tapers. This is achieved according to the invention in that the diameter of the tool shaft measured in a plane oriented normal to the tool axis of rotation increases starting from the diameter, which the tool shaft has at the fastening position of the cutting blade, in a direction directed towards the fastening section.

The present invention relates to a tool and a method for creating back tapers at an internal or external toothing of a gear. The tool rotates during use about a tool axis of rotation includes a tool shaft extending along the tool axis of rotation, a fastening section for fastening the tool to a tool drive of a machine tool, the fastening section formed at an end of the tool shaft, and at least one cutting blade, which is arranged at a fastening position provided at the circumference of the tool shaft. The tool according to the invention and the method according to the invention enable with simple means the creation of geometrically precisely shaped back tapers at toothings without the need for the use of specially shaped cutting inserts or a change of machine tools proven in practice for the creation of back tapers. This is achieved according to the invention in that the diameter of the tool shaft measured in a plane oriented normal to the tool axis of rotation increases starting from the diameter, which the tool shaft has at the fastening position of the cutting blade, in a direction directed towards the fastening section.