B23F19/002

Method for Producing Tooth Flank Modifications on Tooth Flanks of a Workpiece Toothing of a Workpiece
20240100612 · 2024-03-28 ·

Described and shown is a method for producing tooth flank modifications, in particular twists, on tooth flanks of at least one workpiece toothing of at least one workpiece, in particular gear wheel. In order that the production of tooth flank modifications on workpiece toothings of workpieces can be carried out more economically, it is provided that the production of the tooth flank modifications is carried out by skiving by means of a skiving tool, that the workpiece is driven in a rotating manner about a workpiece rotation axis and the skiving tool is driven in a rotating manner about a tool rotation axis arranged at an axis cross angle obliquely, in particular skew, to the workpiece rotation axis, in that the skiving tool, in particular rotating about the tool rotation axis , is brought into chipping engagement with the workpiece, in particular rotating about the workpiece rotation axis, in that the skiving tool being in chipping engagement with the workpiece and rotating about the tool rotation axis is moved relative to the workpiece rotating about the workpiece rotation axis along a longitudinal axis at least substantially parallel to the workpiece rotation axis or the tool rotation axis, and in that, in order to produce the tooth flank modifications, the skiving tool moving along the longitudinal axis is moved relative to the workpiece along at least one transverse axis at least substantially perpendicular to the longitudinal axis.

Method for Producing Back-Tapers on Teeth of a Gearing of a Workpiece in the Form of a Gearwheel
20240042537 · 2024-02-08 ·

A method for simultaneous production of at least two back-tapers on the teeth of a workpiece in the form of a gearwheel using a tool that includes a tool carrier configured in elongated manner, in the manner of a journal, and oriented coaxial to a central longitudinal axis of the tool, and at least two blades, which come into engagement with the tooth to be machined, removing chips during use, wherein the blades are held on the tool carrier at a distance from one another in the longitudinal direction of the tool carrier and a width of the blades extend over a partial length of the tool carrier. The position of at least one of the blades is adjustable in relation to the other blade, so as to balance out deformations of the tool carrier that occur during use.

Method of producing a toothed workpiece having a modified surface geometry
10500659 · 2019-12-10 · ·

A toothed workpiece having a modified surface geometry may be produced by a diagonal machining method by means of a modified tool. The modification of the tool can be described at least approximately at least locally in the generating pattern in a first direction of the tool by a linear and/or quadratic function; the coefficients of this linear and/or quadratic function are formed in a second direction of the tool which extends perpendicular to the first direction. A pitch and/or crowning of the modification varies in dependence on the angle of rotation of the tool and/or on the tool width position, and a tooth thickness of the modified tool varies in a non-linear manner in dependence on the angle of rotation of the tool and/or on the tool width position.

Skiving cutter

A skiving cutter includes a cutting edge portion in which a tooth trace extends in a direction inclined with respect to an axis of a base. The cutting edge portion is segmented into a plurality of segmented cutting edges by cutting edge grooves extending in a direction intersecting the tooth trace. One of the plurality of segmented cutting edges forms a reference cutting edge. Among the plurality of segmented cutting edges constituting the cutting edge portion, the reference cutting edge has the largest axis-cutting edge distance which is a distance from the axis to the outer circumferential cutting edge of the segmented cutting edge, and the remaining one or more segmented cutting edges have gradually smaller axis-cutting edge distances as a distance from the reference cutting edge to each of the remaining cutting edges increases. A helix angle is different according to positions of the plurality of segmented cutting edges.

CROWNING FORMING METHOD AND CROWNING FORMING APPARATUS

A tooth shape of the first tooth-shaped die part is formed have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a part in which a desired crowning has been produced. A tooth shape of the second tooth-shaped die part is formed to have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a central part, which is a part other than the part in which the desired crowning has been produced. A crowning forming method includes the steps of: forming a tooth shape on an outer circumference of the material by the tooth shape of the first tooth-shaped die part; and pressing the central part of the tooth shape of the material against the tooth shape of the inner circumference of the second tooth-shaped die part.

Method of dressing a tool
10322461 · 2019-06-18 · ·

A tool which can be used for gear manufacturing machining of a workpiece may be dressed on a dressing machine, and the dressing may take place with line contact between the dresser and the tool. A specific modification of the surface geometry of the tool is produced by the suitable selection of the position of the dresser with respect to the tool during dressing. The specific modification of the surface geometry of the workpiece is specifiable with regard to various parameters.

Method and apparatus for the gear manufacturing machining of a workpiece by a diagonal generating method
10293423 · 2019-05-21 · ·

The present disclosure relates to a method for the gear manufacturing machining of a workpiece by a diagonal-generating method, in which the workpiece is subjected to gear tooth machining by the rolling off of a tool, wherein an axial feed of the tool takes place during the machining with a diagonal ratio given by the ratio between the axial feed of the tool and the axial feed of the workpiece. According to the present disclosure, the tool has a conical basic shape.

Method for the manufacture of a workpiece having a corrected gear tooth geometry and/or a modified surface structure
10286469 · 2019-05-14 · ·

A method for production of a workpiece having a corrected gear tooth geometry and/or a modified surface structure by a diagonal generating method with a modified tool, wherein a modification in the generating pattern has a constant value in a first direction of the tool and is given by a function F.sub.Ft1 in a second direction of the tool, which extends perpendicular to the first direction, and/or wherein the modification is produced in that the position of the dresser to the tool is varied during dressing in dependence on the angle of rotation of the tool and/or on the tool width position, wherein the modification of the tool produces a corresponding modification on the surface of the workpiece, and wherein the modification of the workpiece produced by the modification is superposed by a profile modification and/or a modification caused by a change of the machine kinematics during the machining process.

METHOD AND APPARATUS FOR HARD FINISHING MODIFIED GEARS
20190111505 · 2019-04-18 ·

The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.

SKIVING CUTTER

A skiving cutter includes a cutting edge portion in which a tooth trace extends in a direction inclined with respect to an axis of a base. The cutting edge portion is segmented into a plurality of segmented cutting edges by cutting edge grooves extending in a direction intersecting the tooth trace. One of the plurality of segmented cutting edges forms a reference cutting edge. Among the plurality of segmented cutting edges constituting the cutting edge portion, the reference cutting edge has the largest axis-cutting edge distance which is a distance from the axis to the outer circumferential cutting edge of the segmented cutting edge, and the remaining one or more segmented cutting edges have gradually smaller axis-cutting edge distances as a distance from the reference cutting edge to each of the remaining cutting edges increases. A helix angle is different according to positions of the plurality of segmented cutting edges.