A bevel gear set and a method of manufacturing the same are provided. The bevel gear set may include a first bevel gear and a second bevel gear. The first and second bevel gears may be spiral bevel gears or hypoid spiral bevel gears. The first and second bevel gears may each have a gear tooth surface having a plurality of teeth formed thereon, such that the teeth of the first bevel gear and the teeth of the second bevel gear are configured to engage in a meshing engagement. The teeth are machined onto the respective gear tooth surface via a face milling process. Each tooth includes a tooth top, a plurality of meshing surfaces, and at least one chamfer. The chamfer may be formed at an abutment edge disposed between the tooth top and a respective meshing surface via a brushing process directly following the machining of the teeth.

A method for manufacturing a hypoid gear includes: a tooth cutting step of machining a shape of a tooth of the hypoid gear; a surface treatment step of forming a third intermediary gear provided with a hardened layer on a surface of the tooth; a lapping step of machining the third intermediary gear using an abrasive particle having a diameter of 14 ?m or less to form a fourth intermediary gear; and a shot peening step of spraying a particle having a diameter of 160 ?m or less onto the fourth intermediary gear.

A method for manufacturing a hypoid gear includes: a tooth cutting step of machining a shape of a tooth of the hypoid gear; a surface treatment step of forming a third intermediary gear provided with a hardened layer on a surface of the tooth; a lapping step of machining the third intermediary gear using an abrasive particle having a diameter of 14 ?m or less to form a fourth intermediary gear; and a shot peening step of spraying a particle having a diameter of 160 ?m or less onto the fourth intermediary gear.

A metal lapping compound (20) for specific use in an apparatus (100) for the lapping of gears (T, R), having a fluid system (30) for supplying the metal lapping compound (20) into an area (aB) where, during a lapping operation, a first gear (T) engages with a counterpart (R), and further having a sensing system (40) for determining optic and/or electric and/or magnetic properties of the metal lapping compound (20). The lapping compound (20) has at least an oil portion as fluid carrier, an abrasive portion, and a polar portion, altogether providing for an ion-containing liquid.

A metal lapping compound (20) for specific use in an apparatus (100) for the lapping of gears (T, R), having a fluid system (30) for supplying the metal lapping compound (20) into an area (aB) where, during a lapping operation, a first gear (T) engages with a counterpart (R), and further having a sensing system (40) for determining optic and/or electric and/or magnetic properties of the metal lapping compound (20). The lapping compound (20) has at least an oil portion as fluid carrier, an abrasive portion, and a polar portion, altogether providing for an ion-containing liquid.

The invention concerns a method for the machining of the tooth edges between an axially facing surface and the tooth flanks of a gear with a machining tool that has a toothed contour. For the material-removing cutting operation, the machining tool, rotating about the axis of its toothed contour, is brought into rolling engagement with the toothed workpiece under a crossing angle different from zero between the rotary axes of the machining tool and the toothed workpiece.

An apparatus including a first spindle group for chucking a first gear, whereby the first gear is mountable on the first spindle group so that it is rotatable, and a second spindle group for chucking a second gear, whereby the second gear is mountable on the second spindle group so that it is rotatable. The apparatus further defining a first linear axis oriented to perform a first linear displacement of the first spindle group relative to the second spindle group; a second linear axis oriented to perform a second linear displacement of the first spindle group relative to the second spindle group; and at least one of a swivel axis oriented to perform pivoting of the first spindle group thereabout, and a swivel axis oriented to perform pivoting of the second spindle group thereabout.

An apparatus including a first spindle group for chucking a first gear, whereby the first gear is mountable on the first spindle group so that it is rotatable, and a second spindle group for chucking a second gear, whereby the second gear is mountable on the second spindle group so that it is rotatable. The apparatus further defining a first linear axis oriented to perform a first linear displacement of the first spindle group relative to the second spindle group; a second linear axis oriented to perform a second linear displacement of the first spindle group relative to the second spindle group; and at least one of a swivel axis oriented to perform pivoting of the first spindle group thereabout, and a swivel axis oriented to perform pivoting of the second spindle group thereabout.

A method for grinding bevel gears (1), wherein a first grinding tool (2) is used during a first method section and a second grinding tool is used during a second method section. A measurement system (30) is used to carry out a measuring procedure, in which sampling values can be ascertained for at least a part of first flanks of the bevel gear workpiece (1), which enable a statement about the concentricity error of this bevel gear workpiece (1) in the present chucking. Concentricity correction dimensions are ascertained by computer on the basis of the sampling values, and an adaptation of machining movements of the second method section is performed on the basis of the concentricity correction dimensions.

Method and apparatus for lapping gears which includes an active torque system to substantially improve the lapping process with respect to run-out and other longer-term motion transmission errors without compromising tooth-to-tooth performance. Motion transmission error measurements provide the basis for calculating a corrective active torque component which is combined with conventional process torque to reduce or eliminate part run-out.