A gearbox repair assembly is disclosed herein. The gearbox repair assembly includes a sleeve having an inner diameter configured to receive a bearing assembly and an outer diameter configured to fit within a bore of a gearbox housing. The gearbox housing can be part of a gearbox of a wind turbine. The gearbox repair assembly further includes a retaining plate configured to be attached to the gearbox housing for preventing an outer race of the bearing assembly from rotating in the bore relative to the gearbox housing. Also provided are methods to repair such a gearbox. The gearbox repair assembly and related methods reduce the time and cost needed to repair the gearboxes.

Milling tool which is suitable, in particular, for producing a cyclo-palloid toothing. The milling tool has a holder and multiple first cutting plates which are fastened to the holder. The holder comprises a clamping portion in the region of its rear end for clamping the holder and a holder head, which projects radially compared to the clamping portion in the region of its front end and on which multiple first cutting plate receptacles, which are arranged distributed in the circumferential direction, are provided. The first cutting plates are fastened in the first cutting plate receptacles, and project radially outward beyond the holder head at least in regions, wherein the radially outermost points of the first cutting plates lie in each case on a common circle, the center point of which lies on the center axis of the holder. The first cutting plates are arranged at an angle to an orthogonal plane which is aligned orthogonally to the center axis of the holder. Multiple first partly conical surfaces, which lie on a common, imaginary first envelope cone, the imaginary tip of which lies on the center axis of the holder and the surface line of which encloses a first angle with an orthogonal plane aligned orthogonally to the center axis of the holder, are provided on a top side of the holder head facing the clamping portion. Multiple second partly conical surfaces, which lie on a common, imaginary second envelope cone, the imaginary tip of which lies on the center axis of the holder and the surface line of which encloses a second angle with the orthogonal plane, are provided on an end side of the holder head which is remote from the clamping portion and is situated opposite the top side.

A cutting insert which is excellent both in manufacturing performances and dimensional precision and forms a pair with a tool body and a gear cutter including the cutting insert are provided. A cutting insert has a first face which is a rake face, a second face, a peripheral side face, and a mounting hole. On a ridge line where the first face and the peripheral side face cross each other, a cutting blade is formed. The cutting blade includes a corner part capable of machining a tooth bottom of a gear, and a main part extending to the corner part. The peripheral side face includes an inner side face in contact with a tool body and a first flank facing the main part. The mounting hole penetrates the first flank and the inner side face so that a center axis crosses the inner side face perpendicularly. The cutting insert is formed having a wedge shape such that thickness of the first flank and the inner side face becomes smaller as it goes from one end to the other end.

A manufacturing environment having a machine tool, a measuring device, a storage medium, and having a computer programmed to control: a) chip producing machining of a first workpiece in a machine tool, b) acquiring at least two machine parameters of the machine tool during the chip producing machining of the first workpiece, c) storing the machine parameters in the storage medium, wherein the storing is performed with assignment to the first workpiece, and d) repeating steps a) to c) for a number of n workpieces; and, after one of steps a) to d), or later, triggering a testing method including: (i) selecting at least one of the workpieces, (ii) performing an automated test of the at least one selected workpiece using the measuring device, or (iii) performing a processor-controlled evaluation of the automated test to classify the at least one selected workpiece as a good part, or a reject part.

A manufacturing environment having a machine tool, a measuring device, a storage medium, and having a computer programmed to control: a) chip producing machining of a first workpiece in a machine tool, b) acquiring at least two machine parameters of the machine tool during the chip producing machining of the first workpiece, c) storing the machine parameters in the storage medium, wherein the storing is performed with assignment to the first workpiece, and d) repeating steps a) to c) for a number of n workpieces; and, after one of steps a) to d), or later, triggering a testing method including: (i) selecting at least one of the workpieces, (ii) performing an automated test of the at least one selected workpiece using the measuring device, or (iii) performing a processor-controlled evaluation of the automated test to classify the at least one selected workpiece as a good part, or a reject part.

A bevel gear manufacturing face cutter head (2) for face hobbing and face milling wherein the cutter head includes positive blade seating surfaces (16, 18) and the capability to clamp the blades (8) tight to the positive seating surfaces and to adjust the cutting blades radially after they are pre-clamped and axially located.

An exemplary modified tooth proportion gear cutter includes a gear cutter that has a plurality of cutting teeth, and each one of the cutting teeth has a pair of cutting edges configured to cut a gear in a blank orientation so as to provide the gear in a final orientation. The gear in its final orientation has an involute tooth profile including a plurality of cut teeth and a plurality of valleys therebetween. The cutting edges are configured to cut the gear in the blank orientation, such that the gear in the final orientation includes the involute tooth profile with an active profile section and an operating pitch diameter that is spaced apart from the active profile section.

A bevel gear manufacturing face cutter head (2) for face hobbing and face milling. The cutter head has blade positioning slots (20) having a four-sided shaped cross-section and positive blade seating surfaces (22, 24). The cutter head also has the capability to clamp cutting blades (8) tight to the positive blade seating surfaces and to adjust the cutting blades radially after they are pre-clamped and axially located.

Method for the face-side chamfering of gear teeth of a workpiece (20) in a CNC-controlled multiaxis machine including inserting a tool (100) in the multiaxis machine, wherein the tool (100) has at least one cutting tooth (111) having a first rake face and a second rake face, driving the tool (100) in a first rotational direction, executing first CNC-controlled relative movements while the tool (100) rotates in the first rotational direction to chamfer a first face-side edge (24) of a first tooth of the gear teeth using the first rake face of the tool (100), and executing second CNC-controlled relative movements while the tool (100) rotates in the first rotational direction, to chamfer a second face-side edge (25) of the first tooth or another tooth of the gear teeth using the second rake face of the tool (100), and apparatus therefor.

Method for the face-side chamfering of gear teeth of a workpiece (20) in a CNC-controlled multiaxis machine including inserting a tool (100) in the multiaxis machine, wherein the tool (100) has at least one cutting tooth (111) having a first rake face and a second rake face, driving the tool (100) in a first rotational direction, executing first CNC-controlled relative movements while the tool (100) rotates in the first rotational direction to chamfer a first face-side edge (24) of a first tooth of the gear teeth using the first rake face of the tool (100), and executing second CNC-controlled relative movements while the tool (100) rotates in the first rotational direction, to chamfer a second face-side edge (25) of the first tooth or another tooth of the gear teeth using the second rake face of the tool (100), and apparatus therefor.