B23F23/12

Clamping device with planar contact
11660729 · 2023-05-30 · ·

Clamping device having a receiving opening which is arranged concentrically to a workpiece spindle axis, wherein the clamping device is designed for clamping a gear workpiece comprising a head region and a shaft, the clamping device comprises an annular planar contact surface, which is arranged concentrically to the workpiece spindle axis, is located in a workpiece-side end region of the clamping device, and which extends essentially perpendicular to the workpiece spindle axis, wherein at least one circumferential groove is provided in the workpiece-side end region, which groove extends from an outer surface of the clamping device radially in the direction of the workpiece spindle axis and which provides the clamping device with elasticity in the region of the planar contact surface.

Gear machining support device and gear machining device
11623289 · 2023-04-11 · ·

A gear machining support device supports machining when a tooth of a gear is machined on a workpiece by relatively moving the workpiece and a machining tool while synchronizing rotations of the workpiece and the machining tool around respective center axis lines thereof. The gear machining support device includes: a target modification amount storage unit configured to store target modification amounts of at least two of modification elements of a tooth surface shape of the tooth of the gear, the modification elements including crowning, bias, a helix angle, a pressure angle, and a tooth profile roundness; and a correction amount determination unit configured to determine a correction amount of a machining control element during a machining operation such that the at least two of modification elements approximate the respective target modification amounts stored in the target modification amount storage unit.

Method for cutting a gear and gear-cutting machine

A method for machining a toothing of a workpiece held in a clamping, in which a toothing tool that rotates about its rotational axis and comprises cutting edges is brought into rolling chip-removing machining engagement with the toothing that rotates about its rotational axis, in order to produce a predetermined tooth flank end geometry in one or more machining passes, wherein during the machining pass which produces the tooth flank end geometry, monitoring responsive to the event of a removed chip being pressed into a machined tooth flank of the toothing by means of the rolling machining process is carried out and, if the monitoring responds, an additional toothing machining process that removes the material protrusion on top of the tooth flank end geometry formed by the chip that was pressed in is implemented automatically, which process is carried out in the same clamping of the workpiece and by means of the toothing tool.

CONTROL DEVICE FOR MACHINE TOOL
20230133532 · 2023-05-04 · ·

Provided is a control device for a machine tool, the control device being capable of reliably reducing noise when gears mesh with each other and providing intended machining quality. A control device 10 for a machine tool machines a workpiece W including at least one tooth surface and comprises: a machining condition input unit 15 which can input a machining condition including at least one of specifications of the workpiece W, specifications of a tool T, a feed speed, the rotational speed of a spindle, and the number of teeth; a surface pattern calculation unit 16, which calculates, on the basis of the machining condition, a surface pattern defined on the basis of intervals of scratches occurring on a machined surface; a swing command generation unit 17, which generates, on the basis of the surface pattern, a swing command for achieving a surface pattern including a portion in which the intervals of the scratches are unequal; and a position and speed control unit 14 which carries out the machining while swinging the workpiece W and the tool T relatively to each other on the basis of the swing command generated by the swing command generation unit 17.

CONTROL DEVICE FOR MACHINE TOOL
20230133532 · 2023-05-04 · ·

Provided is a control device for a machine tool, the control device being capable of reliably reducing noise when gears mesh with each other and providing intended machining quality. A control device 10 for a machine tool machines a workpiece W including at least one tooth surface and comprises: a machining condition input unit 15 which can input a machining condition including at least one of specifications of the workpiece W, specifications of a tool T, a feed speed, the rotational speed of a spindle, and the number of teeth; a surface pattern calculation unit 16, which calculates, on the basis of the machining condition, a surface pattern defined on the basis of intervals of scratches occurring on a machined surface; a swing command generation unit 17, which generates, on the basis of the surface pattern, a swing command for achieving a surface pattern including a portion in which the intervals of the scratches are unequal; and a position and speed control unit 14 which carries out the machining while swinging the workpiece W and the tool T relatively to each other on the basis of the swing command generated by the swing command generation unit 17.

CUTTER BUILD AND TRUING MACHINE
20170355031 · 2017-12-14 ·

A cutter build and truing machine (22) comprising a mechanism (52, 54) to position cutting blades (98) by moving the blades in either direction in a mounting slot (96) of a cutter head (94). The machine further includes a torque spindle (62) and driver (66) to automatically tighten or loosen clamp bolts (102).

CUTTER BUILD AND TRUING MACHINE
20170355031 · 2017-12-14 ·

A cutter build and truing machine (22) comprising a mechanism (52, 54) to position cutting blades (98) by moving the blades in either direction in a mounting slot (96) of a cutter head (94). The machine further includes a torque spindle (62) and driver (66) to automatically tighten or loosen clamp bolts (102).

Method for modifying the flanks of a gear wheel tooth with the aid of a tool
09827627 · 2017-11-28 · ·

The invention relates to a method for modifying the geometry of gear wheel tooth flanks with a tool with a toothing that engages with the gear wheel during a precision machining. A varied profile is produced on the tool over the width of the tool, in that during a dressing procedure a dressing wheel is moved along the tooth flank of the tooth to be dressed. The width of the teeth of the dressing wheel is much smaller than the width of the tool. In order to cover the width of the tool a length must be covered corresponding to a multiple of the width of the teeth of the dressing wheel. After the dressing, the precision machining of the gear wheel is carried out with the tool. Since the dressing wheel is moved with a changing pitch and a changing crossed axes angle relative to the tool, the modification of the tooth flank geometry can be reproduced in the tool. A modification of the crossed axes angle dependent on the helical angle of the tool takes place with equalization of the helical angle of the tool changing over the width of the teeth of the tool.

Main spindle mechanism

Provided is a main spindle mechanism for a machine tool such that even in the case of a small-diameter spindle, it is possible to increase the torque transmitted to a large cutter and it is possible to prevent contact to and collisions with the workpiece. The main spindle mechanism, which is provided to a machine tool that cuts a workpiece by means of a cutter, is characterized by having: a spindle that transmits torque from the drive power source of the machine tool and is formed with outer teeth at the outer periphery of the tip thereof; a large cutter arbor provided with a shaft for attaching the large cutter and a base at which outer teeth are formed having the same diameter as the outer teeth of the spindle; and a gear-coupling-shaped sleeve that is provided in a manner so as to cover the base of the large cutter arbor and the tip of the spindle, and at which are formed inner teeth that mesh with both the outer teeth of the spindle and the outer teeth of the large cutter arbor.

Method and device for fine machining a toothed workpiece, and program for controlling said device

A method and a device for the fine-machining of a toothed workpiece with a toothed finishing tool (10) which meshes with the workpiece in mutual tooth engagement are, for the purpose of producing conically modified tooth flanks, designed according to the invention in such a way that in the dressing process the finishing tool (10) and the dressing tool (11) are set at a position of reduced center distance (a) that is offset from a position of maximum center distance.