A method for detecting a phase on a gear includes obtaining a first determination result indicating whether the gear has been detected at a first detection position. A second determination result indicating whether the gear has been detected at a second detection position is obtained. A third angle between the first and second angles is obtained. A third determination result indicating whether the gear has been detected at a third detection position is obtained. The first angle is replaced with the third angle when the third and first determination results are same, or the second angle is replaced with the third angle when the third and first determination results are different. The phase on the gear is detected based on an angle that is between the first angle and the second angle.

The invention relates to a method for machining a toothing of a workpiece held in a clamping, in which method a toothing tool that rotates about its rotational axis and comprises cutting edges is brought into in particular rolling chip-removing machining engagement with the toothing that in particular rotates about its rotational axis, in order to produce a predetermined tooth flank end geometry in one or more machining passes, wherein during the machining pass which produces the tooth flank end geometry, monitoring responsive to the event of a removed chip being pressed into a machined tooth flank of the toothing by means of the in particular rolling machining process is carried out and, if the monitoring responds, an additional toothing machining process that removes the material protrusion on top of the tooth flank end geometry formed by the chip that was pressed in during the event which occurred is implemented in particular automatically, which process is carried out in particular in the same clamping of the workpiece and in particular by means of the toothing tool itself.

A method for producing gears, wherein in a first step a set of teeth is formed by means of a skiving wheel rotationally driven by a tool spindle in a workpiece gear rotationally driven synchronously thereto by a workpiece spindle, wherein the workpiece spindle and the tool spindle are at an axis intersection angle to each other and the advancement occurs in the tooth-flank extension direction, and wherein in a second step at least some teeth of the set of teeth are machined by means of a tooth-machining tool. A combined tool is used, in the case of which the toothmachining tool and the skiving wheel are fixedly connected to each other. Between the two steps, the combined tool remains connected to the tool spindle and the workpiece gear remains connected to the workpiece spindle. Between the two steps, merely the relative position of the tool spindle in relation to the workpiece spindle and the rotational speed ratio of the two spindles are changed.

A method for dressing a grinding worm using a dressing roll that engages the grinding worm to profile its helical grinding profile. The dressing roll is produced by: a) producing a disk-shaped base body a profiled surface for receiving a layer of abrasive particles, wherein the surface is at least partially tooth-shaped in a radial cross section, b) positioning the abrasive particles on the profiled surface, c) profiling the base body provided with abrasive particles by removing outer sections of the abrasive particles with a profiling tool so that the abrasive profile of the dressing roll is created. Production of the profiled surface takes place in step a) so that the distance between the profiled surface and the abrasive profile changes during advancing from the root region to the tip region at a flank of the tooth-shaped surface, measured in the radial cross section perpendicular to the profiled surface.

A method for dressing a grinding worm using a dressing roll that engages the grinding worm to profile its helical grinding profile. The dressing roll is produced by: a) producing a disk-shaped base body a profiled surface for receiving a layer of abrasive particles, wherein the surface is at least partially tooth-shaped in a radial cross section, b) positioning the abrasive particles on the profiled surface, c) profiling the base body provided with abrasive particles by removing outer sections of the abrasive particles with a profiling tool so that the abrasive profile of the dressing roll is created. Production of the profiled surface takes place in step a) so that the distance between the profiled surface and the abrasive profile changes during advancing from the root region to the tip region at a flank of the tooth-shaped surface, measured in the radial cross section perpendicular to the profiled surface.

A method for dressing a grinding worm using a dressing roll that engages the grinding worm to profile its helical grinding profile. The abrasive profile of the dressing roll is at least partially tooth-shaped in a radial cross section and extends radially from a root region to a tip region. The dressing roll is produced by: a) producing a counterpart having an inner surface; b) positioning and fixing a layer of abrasive particles on the tooth-shaped surface; c) producing a disk-shaped base body of the dressing roll and connecting the base body with a carrier layer for the abrasive particles; d) demolding the base body; e) profiling the base body. Step a) includes providing the counterpart with the surface so that the distance between the profiled surface and the abrasive profile changes during advancing from the root region to the tip region at least at one flank of the surface, measured in the radial cross section perpendicular to the profiled surface.

Clamping device having a receiving opening which is arranged concentrically to a workpiece spindle axis, wherein the clamping device is designed for clamping a gear workpiece comprising a head region and a shaft, the clamping device comprises an annular planar contact surface, which is arranged concentrically to the workpiece spindle axis, is located in a workpiece-side end region of the clamping device, and which extends essentially perpendicular to the workpiece spindle axis, wherein at least one circumferential groove is provided in the workpiece-side end region, which groove extends from an outer surface of the clamping device radially in the direction of the workpiece spindle axis and which provides the clamping device with elasticity in the region of the planar contact surface.

Clamping device having a receiving opening which is arranged concentrically to a workpiece spindle axis, wherein the clamping device is designed for clamping a gear workpiece comprising a head region and a shaft, the clamping device comprises an annular planar contact surface, which is arranged concentrically to the workpiece spindle axis, is located in a workpiece-side end region of the clamping device, and which extends essentially perpendicular to the workpiece spindle axis, wherein at least one circumferential groove is provided in the workpiece-side end region, which groove extends from an outer surface of the clamping device radially in the direction of the workpiece spindle axis and which provides the clamping device with elasticity in the region of the planar contact surface.

Described and illustrated is a tool for chip-removing deburring and/or chamfering of a workpiece toothing including a plurality of workpiece teeth, having a plurality of cutting edges for chip-removing deburring and/or chamfering of workpiece edges, in particular front edges, of the workpiece toothing each extending between a tooth flank and a front side of a workpiece tooth, the cutting edges arranged distributed around a tool rotation axis of the tool and each having an extension along the tool rotation axis. In order that the compromise between low manufacturing costs and long tool service life can be improved, it is provided that the cutting edges are formed by tool teeth of at least one tool toothing of the tool.

Described and illustrated is a tool for chip-removing deburring and/or chamfering of a workpiece toothing including a plurality of workpiece teeth, having a plurality of cutting edges for chip-removing deburring and/or chamfering of workpiece edges, in particular front edges, of the workpiece toothing each extending between a tooth flank and a front side of a workpiece tooth, the cutting edges arranged distributed around a tool rotation axis of the tool and each having an extension along the tool rotation axis. In order that the compromise between low manufacturing costs and long tool service life can be improved, it is provided that the cutting edges are formed by tool teeth of at least one tool toothing of the tool.