A build plate system includes a body defining at least one cavity. An insert is sized and shaped to fit within the at least one cavity such that the at least one cavity orients the insert for forming at least a portion of a screw shaft thereon by a manufacturing method using an additive manufacturing apparatus. In some embodiments, systems, spinal constructs, surgical instruments and methods are disclosed.

The invention relates to methods for producing a thread with a predetermined thread pitch in a workpiece.

The thread generating tool for producing a thread in a workpiece has the following features: a) the tool is rotatable about a tool axis (A), b) the tool has a number n1 of groove generating regions for generating in each case one groove in the workpiece and a number m1 of thread generating regions for generating the thread in the workpiece, c) each of the m thread generating regions is arranged behind one of the n groove generating regions as viewed in an axial projection parallel to the tool axis (A), and has a smaller extent than said groove generating region as viewed in cross section in the axial projection.

A machining device threads a workpiece by relatively rotating the workpiece and a multi-blade tool and relatively moving them along a feed direction to perform cutting processes in the radial direction of the workpiece along the same cutting path in a predetermined spiral form. A controller performs a groove machining to form a threaded portion with vibration in the radial direction of the workpiece and a finish machining to form the threaded portion by bringing the multi-blade tool into contact with the grooved portion of the workpiece. The multi-blade tool has a first cutting blade and a second cutting blade arranged side by side along the feed direction. The controller sets amplitude of a vibration waveform to a value at which a cutting edge of the second cutting blade does not come into contact with the screw bottom surface of the workpiece in the finish machining.

A tooling assembly for a lathe machine includes a tool platform configured to be mounted on the lathe machine, a milling tool holder fixedly secured to the tool platform and workable to releasably secure a thread milling tool therein, and a milling tool drive. The milling tool drive is operatively connected to the milling tool holder and operable to rotate the milling tool holder independently of a work holder to mill threads on the workpiece when a pipe thread milling tool is secured in the milling tool holder. Computer numerical control threading lathes and methods of milling threads in tubular workpieces are also described.