B23H1/02

Control device of wire electric discharge machine and machine learning device
11267059 · 2022-03-08 · ·

A control device of a wire electric discharge machine and a machine learning device are provided that can appropriately and readily determine a correction parameter. The control device, which optimizes the correction parameter for wire electrical discharge machining process, includes a machine learning device configured to learn the correction parameter for the wire electrical discharge machining process. The machine learning device includes a state observation unit configured to observe, as a state variable, condition data indicative of a condition for the wire electrical discharge machining process, a determination data acquisition unit configured to acquire determination data indicative of the correction parameter of the case where machining precision is favorable in the wire electrical discharge machining process, and a learning unit configured to learn the correction parameter in association with the condition for the wire electrical discharge machining process using the state variable and the determination data.

ELECTRIC DISCHARGE MACHINE
20220063008 · 2022-03-03 · ·

An electric discharge machine includes a DC power supply, a main switching element, a polarity switching circuit, a pulse generator, a detector, and a discharge controller. The DC power supply supplies a current to a machining gap. The pulse generator switches the main switching element and one of a positive switching element and a reverse switching element of the polarity switching circuit at a predetermined switching frequency. The detector detects an interpolar voltage in the machining gap. The discharge controller includes a storage that stores a coefficient indicating a removal quantity per discharge count for each operation pattern, and a calculator that calculates the discharge count from the interpolar voltage and estimates the removal quantity from the discharge count and the coefficient according to the operation patterns.

Electrical discharge machining electrodes and associated methods

An electrical discharge machining (EDM) electrodes and associated methods are provided. An EDM electrode includes a holder rotatable about a rotation axis and a plurality of electrode elements attached to the holder and circumferentially arranged around the rotation axis. Respective positions of the electrode elements are radially adjustable relative to the rotation axis.

Wire electrical discharge machine
11135668 · 2021-10-05 · ·

A wire electrical discharge machine includes a first voltage applying circuit, a second voltage applying circuit, and a switch controller. The first voltage applying circuit includes a first DC power source for applying a positive polarity voltage across an electrode gap, and a first switch for on/off-switching of application of the positive polarity voltage. The second voltage applying circuit includes a second DC power source for applying a reverse polarity voltage to the electrode gap, and a second switch for on/off-switching of application of the reverse polarity voltage. The switch controller controls the first switch and the second switch so that the first switch and the second switch are not turned on simultaneously. The first DC power source and the second DC power source are set up so that the absolute value of the reverse polarity voltage is lower than the absolute value of the positive polarity voltage.

Downdraft table having a workpiece holder for a workpiece to be held

The invention relates to a downdraft table (1) having a workpiece holder (2) for a workpiece to be held, wherein the workpiece holder (2) is configured in a stationary manner, wherein a suction-extraction device (3) is arranged beneath and/or next to the workpiece holder (2), said suction-extraction device (3) being used to discharge particles and/or gases downward in a waste air flow, wherein the suction-extraction device (3) is arranged around the workpiece holder (2) with respect to the latter and is configured to be rotatable about the workpiece holder (2).

Wire electric discharge machining device

The wire electric discharge machining device includes a wire bobbin configured to wind and hold a wire electrode, a wire delivery roller configured to draw the wire electrode from the wire bobbin and deliver the wire electrode continuously toward a work-piece, a brake motor configured to apply a load to the wire bobbin in a direction against the drawing of the wire electrode, rotation speed detector configured to detect a rotation speed of the wire bobbin, an emptiness determination device configured to determine that the wire bobbin reaches an empty state based on a rapid change in the rotation speed of the wire bobbin detected by the rotation speed detector, and a drive control part configured to stop the drive of the wire delivery roller when the emptiness determination device determines that the wire bobbin reaches the empty state.

Electrical discharge machine time slice power supply
11084112 · 2021-08-10 · ·

The specification discloses an electrical discharge machining (EDM) system and method capable of defining an unlimited number of waveforms. The system and method define logical waveforms using a plurality of time slices, each having a voltage and a width. The time slices are applied to the system power section where they are amplified and delivered to the electrode.

WIRE ELECTRIC DISCHARGE MACHINING METHOD AND WIRE ELECTRIC DISCHARGE MACHINING APPARATUS
20210299771 · 2021-09-30 · ·

To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.

WIRE ELECTRIC DISCHARGE MACHINING METHOD AND WIRE ELECTRIC DISCHARGE MACHINING APPARATUS
20210299771 · 2021-09-30 · ·

To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.

METHOD AND DEVICE FOR WIRE ELECTRICAL DISCHARGE MACHINING
20210170513 · 2021-06-10 ·

A method for controlling a wire electrical discharge machining (WEDM) process, in which the wire traveling speed V.sub.W is adapted in-process, while cutting. The method for controlling a wire electrical discharge machining (WEDM) process according the invention includes adapting the wire traveling speed in-process, wherein the method comprises the steps of: determining the position of each discharge along the engagement line of a wire and a work piece; determining the size of a crater provoked at the wire by each discharge; creating a real time wire wearing model based on the position of each discharge along the engagement line of the wire and the work piece, and based on the size of the crater occurring at each said determined position of each discharge along the engagement line of a wire and a work piece, and based on the current wire traveling speed; and continuously comparing the wire wearing model with one or more wire wearing limits, and adjusting the wire traveling speed according to the comparison of the actual wire wearing model and the one or more wire wearing limits. The wire electrical discharge machining process is conducted with reduced wire consumption, safely, efficiently and profitably.