In order to easily form curved holes and straight holes of desired shapes, an electrochemical machining tool of the present invention comprises a tool body including: an electrode made from an electrically conductive material in a cylindrical shape extending along an axial line and having flexibility, an electrolytic solution flowing through an internal flow channel of the electrode toward a tip side; and an insulating layer coated on an outer circumferential face of the electrode so as to expose the tip of the electrode. A fluid outflow hole is formed in the tool body, passing through the tool body in a radial direction and guiding the electrolytic solution flowing through the flow channel outward in the radial direction, and the electrochemical machining tool further comprises a tube-shaped member selectively opening and closing the fluid outflow hole.

An electrochemical machining apparatus for forming turbine blades includes a main base, an upper seat and an electrode unit. The main base includes a working platform for allowing a turbine blade to be placed thereon. The working platform includes an upper step stage for resisting the turbine blade, and a lower step stage for keeping a predetermined working space from a portion of the turbine blade desired to be cut. The main base has a guiding channel for allowing an electrolyte to flow through the predetermined working space. The upper seat is configured to cover above the main base and to contact one side of the turbine blade to form an electrical connection. The electrode unit includes an anode electrode electrically connected to the upper seat and at least one cathode electrode disposed on the main base.

An electrochemical machining apparatus for forming turbine blades includes a main base, an upper seat and an electrode unit. The main base includes a working platform for allowing a turbine blade to be placed thereon. The working platform includes an upper step stage for resisting the turbine blade, and a lower step stage for keeping a predetermined working space from a portion of the turbine blade desired to be cut. The main base has a guiding channel for allowing an electrolyte to flow through the predetermined working space. The upper seat is configured to cover above the main base and to contact one side of the turbine blade to form an electrical connection. The electrode unit includes an anode electrode electrically connected to the upper seat and at least one cathode electrode disposed on the main base.

Electrode for an electro-erosion process, includes a shaft, a body coupled to the shaft, a plurality of machining-inserts, an insulated layer, and a flushing cover disposed on the body and coupled to the shaft. The shaft includes a channel, a plurality of first openings and second openings, where each opening is connected to the channel. The body includes a plurality of main-flushing channels, where each channel is connected to a corresponding first opening. The plurality of machining-inserts is spaced apart from each other along a circumferential direction and detachably coupled to a peripheral end portion of the body. Each machining-insert includes at least one third opening connected to a corresponding main-flushing channel. The insulated layer is disposed on top and bottom surfaces of the body. The flushing cover includes a plurality of side-flushing channels and a plurality of fourth openings, where each channel is connected to a corresponding second opening.

An electrochemical machining device improves a roughness of a machined surface while keeping a relative scanning speed of a tool electrode with respect to a workpiece low. A power source applies a voltage, for making current for electrochemical machining flow, between a tool electrode and a workpiece. The tool electrode is arranged apart from the workpiece and is capable of being scanned relatively along a surface direction of the workpiece. An electrolytic solution supply section supplies electrolytic solution for electrochemical machining between the tool electrode and the workpiece. The charge control means eliminates an electrical charge that has accumulated between the tool electrode and the workpiece using an appropriate method.

An electrochemical machining device improves a roughness of a machined surface while keeping a relative scanning speed of a tool electrode with respect to a workpiece low. A power source applies a voltage, for making current for electrochemical machining flow, between a tool electrode and a workpiece. The tool electrode is arranged apart from the workpiece and is capable of being scanned relatively along a surface direction of the workpiece. An electrolytic solution supply section supplies electrolytic solution for electrochemical machining between the tool electrode and the workpiece. The charge control means eliminates an electrical charge that has accumulated between the tool electrode and the workpiece using an appropriate method.

An electrochemical machining apparatus for forming turbine blades includes a main base, an upper seat and an electrode unit. The main base includes a working platform for allowing a turbine blade to be placed thereon. The working platform includes an upper step stage for resisting the turbine blade, and a lower step stage for keeping a predetermined working space from a portion of the turbine blade desired to be cut. The main base has a guiding channel for allowing an electrolyte to flow through the predetermined working space. The upper seat is configured to cover above the main base and to contact one side of the turbine blade to form an electrical connection. The electrode unit includes an anode electrode electrically connected to the upper seat and at least one cathode electrode disposed on the main base.

An electrochemical machining apparatus for forming turbine blades includes a main base, an upper seat and an electrode unit. The main base includes a working platform for allowing a turbine blade to be placed thereon. The working platform includes an upper step stage for resisting the turbine blade, and a lower step stage for keeping a predetermined working space from a portion of the turbine blade desired to be cut. The main base has a guiding channel for allowing an electrolyte to flow through the predetermined working space. The upper seat is configured to cover above the main base and to contact one side of the turbine blade to form an electrical connection. The electrode unit includes an anode electrode electrically connected to the upper seat and at least one cathode electrode disposed on the main base.

In some examples, a pulsed electrochemical machining (pECM) system including a first tool body including a first electrode defining a working surface at a distal end of the tool axis configured to face a workpiece and a second tool body including a second electrode defining a working surface at a distal end of the tool axis configured to face a workpiece. The system includes a mechanical system configured to position the working surface of the first tool body relative to the workpiece and configured to position the working surface of the second tool body relative to the workpiece. The system includes an electrolyte system configured to supply electrolyte to a first interelectrode gap and a second interelectrode gap and a power supply configured to generate a pulsed direct current between the first tool body and the workpiece and the second tool body and the workpiece.

In some examples, a pulsed electrochemical machining (pECM) system including a first tool body including a first electrode defining a working surface at a distal end of the tool axis configured to face a workpiece and a second tool body including a second electrode defining a working surface at a distal end of the tool axis configured to face a workpiece. The system includes a mechanical system configured to position the working surface of the first tool body relative to the workpiece and configured to position the working surface of the second tool body relative to the workpiece. The system includes an electrolyte system configured to supply electrolyte to a first interelectrode gap and a second interelectrode gap and a power supply configured to generate a pulsed direct current between the first tool body and the workpiece and the second tool body and the workpiece.