An electrochemical machining assembly for boring a passage in an electrically conductive workpiece. The electrochemical machining assembly includes an electrochemical machining tool having a telescoping collar with an articulating head coupled thereto. The telescoping collar is actuated between a contracted configuration and an extended configuration to advance the telescoping collar stepwise in the passage. The articulating head is tiltable relative to the telescoping collar to determine a direction of the passage. The electrochemical machining assembly is configured to remove material from the workpiece upon application of a voltage between the articulating head and the workpiece via a circulating electrolyte fluid to lengthen the passage.

An electrochemical machining assembly for boring a passage in an electrically conductive workpiece. The electrochemical machining assembly includes an electrochemical machining tool having a telescoping collar with an articulating head coupled thereto. The telescoping collar is actuated between a contracted configuration and an extended configuration to advance the telescoping collar stepwise in the passage. The articulating head is tiltable relative to the telescoping collar to determine a direction of the passage. The electrochemical machining assembly is configured to remove material from the workpiece upon application of a voltage between the articulating head and the workpiece via a circulating electrolyte fluid to lengthen the passage.

In some examples, a pulsed electrochemical machining (pECM) system including a first tool body including a first electrode defining a working surface at a distal end of the tool axis configured to face a workpiece and a second tool body including a second electrode defining a working surface at a distal end of the tool axis configured to face a workpiece. The system includes a mechanical system configured to position the working surface of the first tool body relative to the workpiece and configured to position the working surface of the second tool body relative to the workpiece. The system includes an electrolyte system configured to supply electrolyte to a first interelectrode gap and a second interelectrode gap and a power supply configured to generate a pulsed direct current between the first tool body and the workpiece and the second tool body and the workpiece.

In some examples, a pulsed electrochemical machining (pECM) system including a first tool body including a first electrode defining a working surface at a distal end of the tool axis configured to face a workpiece and a second tool body including a second electrode defining a working surface at a distal end of the tool axis configured to face a workpiece. The system includes a mechanical system configured to position the working surface of the first tool body relative to the workpiece and configured to position the working surface of the second tool body relative to the workpiece. The system includes an electrolyte system configured to supply electrolyte to a first interelectrode gap and a second interelectrode gap and a power supply configured to generate a pulsed direct current between the first tool body and the workpiece and the second tool body and the workpiece.

A pulsed electrochemical machining (pECM) system includes a pECM tool comprising a tool body defining a tool axis, the tool body comprising one or more electrodes, each of the one or more electrodes comprising an electrically conductive material and defining a working surface at a distal end of the tool axis configured to face a workpiece; an enclosure system configured to hold the workpiece, wherein the enclosure system comprises: a first clamp configured to grip a first end of the workpiece; a second clamp configured to grip a second end of the workpiece; and a backside support configured to support a span of the workpiece between the first end and the second end.

A pulsed electrochemical machining (pECM) system includes a pECM tool comprising a tool body defining a tool axis, the tool body comprising one or more electrodes, each of the one or more electrodes comprising an electrically conductive material and defining a working surface at a distal end of the tool axis configured to face a workpiece; an enclosure system configured to hold the workpiece, wherein the enclosure system comprises: a first clamp configured to grip a first end of the workpiece; a second clamp configured to grip a second end of the workpiece; and a backside support configured to support a span of the workpiece between the first end and the second end.

Disclosed are a multi-channel electrochemical machining device and method for a blisk, and relate to the technical field of blisk electrochemical machining. The multi-channel electrochemical machining device for a blisk comprises an electrolytic bath used for accommodating an electrolyte, a blisk workpiece, a tube electrode and a top cover plate. The top cover plate is located above the blisk workpiece. An electrolysis chamber used for the tube electrode to electrolyze the blisk workpiece is formed between the lower surface of the top cover plate and the surface of the blisk workpiece. The electrolysis chamber communicates with the electrolytic bath. A drainage seam communicating the electrolysis chamber and the electrolytic bath along the axial direction of the blisk workpiece is formed in the upper surface of the top cover plate.

Electrode for an electro-erosion process, includes a shaft, a body coupled to the shaft, a plurality of machining-inserts, an insulated layer, and a flushing cover disposed on the body and coupled to the shaft. The shaft includes a channel, a plurality of first and second openings, each opening connected to the channel. The body includes a plurality of main-flushing channels, each channel connected to a corresponding first opening. The plurality of machining-inserts is spaced apart from each other along a circumferential direction and detachably coupled to a peripheral end portion of the body. Each machining-insert includes at least one third opening connected to a corresponding main-flushing channel. The insulated layer is disposed on top and bottom surfaces of the body. The flushing cover includes a plurality of side-flushing channels and a plurality of fourth openings, each channel connected to a corresponding second opening.

The invention relates to a method machining a particularly planar component by means of electrochemical machining, wherein the component has internal stresses resulting particularly from preceding manufacturing steps. In a first step a) of the method, the component to be machined is provided. Subsequently, in step b), at least two tools are provided in the form of electrodes and, in step c), an electrolyte is provided between the component and the at least two electrodes. In step d), a positive voltage is applied to the component and a negative voltage is applied to the at least two electrodes. Thus, in step e), by moving the at least two electrodes along their respective movement paths with respect to the component, electrochemical machining can take place; in the process, the gap between each electrode and the component is flushed with the electrolyte at least intermittently.

The invention relates to a method machining a particularly planar component by means of electrochemical machining, wherein the component has internal stresses resulting particularly from preceding manufacturing steps. In a first step a) of the method, the component to be machined is provided. Subsequently, in step b), at least two tools are provided in the form of electrodes and, in step c), an electrolyte is provided between the component and the at least two electrodes. In step d), a positive voltage is applied to the component and a negative voltage is applied to the at least two electrodes. Thus, in step e), by moving the at least two electrodes along their respective movement paths with respect to the component, electrochemical machining can take place; in the process, the gap between each electrode and the component is flushed with the electrolyte at least intermittently.