An electrochemical machining device that electrochemically machines a preformed impeller including a plurality of blades arranged along an outer periphery of the impeller. The electrochemical machining device includes a discharge electrode having an electrode surface extending along a machined surface of one of the plurality of blades, and a first nozzle that is disposed adjacently to the discharge electrode and has a first outlet from which electrolyte solution is discharged, the electrolyte solution flowing into a space between the electrode surface and the machined surface along the electrode surface.

An electrochemical machining device that electrochemically machines a preformed impeller including a plurality of blades arranged along an outer periphery of the impeller. The electrochemical machining device includes a discharge electrode having an electrode surface extending along a machined surface of one of the plurality of blades, and a first nozzle that is disposed adjacently to the discharge electrode and has a first outlet from which electrolyte solution is discharged, the electrolyte solution flowing into a space between the electrode surface and the machined surface along the electrode surface.

A pulsed electrochemical machining (pECM) system including a pECM assembly. The pECM assembly includes a tool body which defines a tool axis and includes an electrode which includes an electrically conductive material and defines working surface. The pECM system includes an electrolyte system configured to supply electrolyte to an interelectrode gap, and the electrolyte system includes a vacuum system. The tool body defines a working surface configured to face a workpiece, and the working surface defines a plurality of apertures configured to fluidically couple to an electrolyte system. The tool body includes a manifold block defining at least one electrolyte inlet and at least one electrolyte outlet, a baffle element, and the electrode. The tool body is configured to receive electrolyte from an electrolyte system at the electrolyte inlet in the manifold block and feed electrolyte through the baffle element to the working surface of the electrode.

A pulsed electrochemical machining (pECM) system including a pECM assembly. The pECM assembly includes a tool body which defines a tool axis and includes an electrode which includes an electrically conductive material and defines working surface. The pECM system includes an electrolyte system configured to supply electrolyte to an interelectrode gap, and the electrolyte system includes a vacuum system. The tool body defines a working surface configured to face a workpiece, and the working surface defines a plurality of apertures configured to fluidically couple to an electrolyte system. The tool body includes a manifold block defining at least one electrolyte inlet and at least one electrolyte outlet, a baffle element, and the electrode. The tool body is configured to receive electrolyte from an electrolyte system at the electrolyte inlet in the manifold block and feed electrolyte through the baffle element to the working surface of the electrode.

A pulsed electrochemical machining (pECM) system including a pECM assembly. The pECM assembly includes a tool body which defines a tool axis and includes an electrode which includes an electrically conductive material and defines working surface. The pECM system includes an electrolyte system configured to supply electrolyte to an interelectrode gap, and the electrolyte system includes a vacuum system. The tool body defines a working surface configured to face a workpiece, and the working surface defines a plurality of apertures configured to fluidically couple to an electrolyte system. The tool body includes a manifold block defining at least one electrolyte inlet and at least one electrolyte outlet, a baffle element, and the electrode. The tool body is configured to receive electrolyte from an electrolyte system at the electrolyte inlet in the manifold block and feed electrolyte through the baffle element to the working surface of the electrode.

A pulsed electrochemical machining (pECM) system including a pECM assembly. The pECM assembly includes a tool body which defines a tool axis and includes an electrode which includes an electrically conductive material and defines working surface. The pECM system includes an electrolyte system configured to supply electrolyte to an interelectrode gap, and the electrolyte system includes a vacuum system. The tool body defines a working surface configured to face a workpiece, and the working surface defines a plurality of apertures configured to fluidically couple to an electrolyte system. The tool body includes a manifold block defining at least one electrolyte inlet and at least one electrolyte outlet, a baffle element, and the electrode. The tool body is configured to receive electrolyte from an electrolyte system at the electrolyte inlet in the manifold block and feed electrolyte through the baffle element to the working surface of the electrode.

A system for forming a nozzle inlet of a nozzle includes a nozzle body and an electro-chemical machining (ECM) assembly. The nozzle body includes an external surface. The nozzle body forms a nozzle orifice and a manifold passage. The nozzle orifice extends through the nozzle body between and to a nozzle inlet and a nozzle outlet. The nozzle inlet is disposed at the manifold passage. The nozzle outlet is disposed at the external surface. The ECM assembly is installed on the nozzle body. The ECM assembly includes a machining tool and a flexible line. The machining tool is disposed at the nozzle inlet. The flexible line is attached to the machining tool. The flexible line extends through the nozzle outlet from the machining tool to an exterior of the nozzle body.

A system for forming a nozzle inlet of a nozzle includes a nozzle body and an electro-chemical machining (ECM) assembly. The nozzle body includes an external surface. The nozzle body forms a nozzle orifice and a manifold passage. The nozzle orifice extends through the nozzle body between and to a nozzle inlet and a nozzle outlet. The nozzle inlet is disposed at the manifold passage. The nozzle outlet is disposed at the external surface. The ECM assembly is installed on the nozzle body. The ECM assembly includes a machining tool and a flexible line. The machining tool is disposed at the nozzle inlet. The flexible line is attached to the machining tool. The flexible line extends through the nozzle outlet from the machining tool to an exterior of the nozzle body.

The invention relates to a method for the electromechanical machining of a component with at least one electrode which has a first working face with an outer contour which is shaped so as to form a gap complementary to a surface, to be produced by the electrochemical machining, of the component and which has a second working face which is able to be arranged at an edge of the produced surface of the component. In the method, first of all the component is provided, and the first working face of the electrode is positioned in a first machining position with respect to the component. Then, the component is machined with the first working face in order to produce the surface, before the machining of the component with the first working face is ended at a predetermined position. Subsequently, the component is machined with the second working face of the electrode.

The invention relates to a method for the electromechanical machining of a component with at least one electrode which has a first working face with an outer contour which is shaped so as to form a gap complementary to a surface, to be produced by the electrochemical machining, of the component and which has a second working face which is able to be arranged at an edge of the produced surface of the component. In the method, first of all the component is provided, and the first working face of the electrode is positioned in a first machining position with respect to the component. Then, the component is machined with the first working face in order to produce the surface, before the machining of the component with the first working face is ended at a predetermined position. Subsequently, the component is machined with the second working face of the electrode.