Electrode for an electro-erosion process, includes a shaft, a body coupled to the shaft, a plurality of machining-inserts, an insulated layer, and a flushing cover disposed on the body and coupled to the shaft. The shaft includes a channel, a plurality of first openings and second openings, each opening connected to the channel. The body includes a plurality of main-flushing channels, where each channel is connected to a corresponding first opening. The plurality of machining-inserts is spaced apart from each other along a circumferential direction and detachably coupled to a peripheral end portion of the body. Each machining-insert includes at least one third opening connected to a corresponding main-flushing channel. The insulated layer is disposed on top and bottom surfaces of the body. The flushing cover includes a plurality of side-flushing channels and a plurality of fourth openings, where each channel is connected to a corresponding second opening.

The present invention relates to an electrochemical machining apparatus for gear outline, which is used for trimming the gear outline of the gear part of a workpiece and comprises a first moving mechanism, a second moving mechanism, a cathode electrode, and a gear alignment member. The cathode electrode is disposed at the first moving mechanism. The second moving mechanism is connected with the gear alignment member. The gear alignment member includes a plurality of alignment gears for aligning the location of a plurality of teeth of the gear part of the workpiece. Thereby, the plurality of teeth of the workpiece may correspond to the cathode electrode. Then, the cathode electrode may perform electrochemical machining on the plurality of teeth, and thus, trimming the outline of the plurality of teeth.

The present invention relates to an electrochemical machining apparatus for gear outline, which is used for trimming the gear outline of the gear part of a workpiece and comprises a first moving mechanism, a second moving mechanism, a cathode electrode, and a gear alignment member. The cathode electrode is disposed at the first moving mechanism. The second moving mechanism is connected with the gear alignment member. The gear alignment member includes a plurality of alignment gears for aligning the location of a plurality of teeth of the gear part of the workpiece. Thereby, the plurality of teeth of the workpiece may correspond to the cathode electrode. Then, the cathode electrode may perform electrochemical machining on the plurality of teeth, and thus, trimming the outline of the plurality of teeth.

The present invention provides a wire electrode supply apparatus for suppressing wire electrode driving vibration for wire electrodes having a wide range of diameters and formed of various materials, thereby improving processed surface roughness. The wire electrode supply apparatus includes a back tension adjustment unit that adjusts a back tension of the wire electrode drawn from a source bobbin, a tension applying unit, and a constant pressure ejecting unit that ejects the wire electrode with constant pressure and rate after the transference via the tension applying unit and an electrical discharge machining unit. The tension applying unit includes a low tension applying unit that applies a tension to the wire electrode, and a high tension applying unit that can supply a higher tension. After the high tension applying unit supplies a tension, the low tension applying unit supplies a tension. Otherwise, only the low tension applying unit supplies a tension.

The present invention provides a wire electrode supply apparatus for suppressing wire electrode driving vibration for wire electrodes having a wide range of diameters and formed of various materials, thereby improving processed surface roughness. The wire electrode supply apparatus includes a back tension adjustment unit that adjusts a back tension of the wire electrode drawn from a source bobbin, a tension applying unit, and a constant pressure ejecting unit that ejects the wire electrode with constant pressure and rate after the transference via the tension applying unit and an electrical discharge machining unit. The tension applying unit includes a low tension applying unit that applies a tension to the wire electrode, and a high tension applying unit that can supply a higher tension. After the high tension applying unit supplies a tension, the low tension applying unit supplies a tension. Otherwise, only the low tension applying unit supplies a tension.

A method of detecting the state of a gap between an electrode and a workpiece in electrical discharge machining (EDM) equipment, the method including the steps of: prior to generating an electrical discharge to remove material from the workpiece, applying a low energy checking pulse across the gap during a checking phase period (T.sub.c); and inferring a short circuit gap state when the gap current exceeds a current threshold (I.sub.T).

A method of detecting the state of a gap between an electrode and a workpiece in electrical discharge machining (EDM) equipment, the method including the steps of: prior to generating an electrical discharge to remove material from the workpiece, applying a low energy checking pulse across the gap during a checking phase period (T.sub.c); and inferring a short circuit gap state when the gap current exceeds a current threshold (I.sub.T).

A process for retruing a profile in an abrasive wheel is provided. A lathe table including an edged cutting tool is used for fixturing a grinding wheel having an outside metal edge and an abrasive matrix adjacent thereto for rotation along an axis compatible for lathe removal of material at at least the outside edge of said wheel. A predetermined amount of material along said edge with the edged lathe cutting tool is removed using the lathe cutting tool. A rotating electrical discharge profiling tool which is attached to an electrical discharge machine is used for profiling of the wheel by electrical discharge machining of the abrasive surface with the rotating electrode. The process uses a machine specifically designed for electrical discharge machining of the profile. The machine also has a mechanism cutting a predetermined profile into the electrode without removing it from the machine.

A process for retruing a profile in an abrasive wheel is provided. A lathe table including an edged cutting tool is used for fixturing a grinding wheel having an outside metal edge and an abrasive matrix adjacent thereto for rotation along an axis compatible for lathe removal of material at at least the outside edge of said wheel. A predetermined amount of material along said edge with the edged lathe cutting tool is removed using the lathe cutting tool. A rotating electrical discharge profiling tool which is attached to an electrical discharge machine is used for profiling of the wheel by electrical discharge machining of the abrasive surface with the rotating electrode. The process uses a machine specifically designed for electrical discharge machining of the profile. The machine also has a mechanism cutting a predetermined profile into the electrode without removing it from the machine.

Grinding and/or erosion machine (10) for machining a chip-cutting rotary tool including a tool body (18) and several cutting plates (19) per existing pitch (TR). A control device (25) activates an axis arrangement (11) to move a machine tool (12) and the rotary tool (13) to be machined relative to each other. An interface device (26) triggers a data import function for reading-in the position data of the cutting plates (19). The position data (P) describe at least one angular value (1, 2), a first length value (z1) and a second length value (z2). The control device (25) imports the position data (P) in chaotic order and allocates the position data (P) of each cutting plate (19) in the imported machine data set (M) to respectively one separate virtual pitch (TV), independent of whether the cutting plates (19) belong to a common pitch of the rotary tool (13).