The present invention relates to an electrochemical machining method for manufacturing a cone. One or more conductive column and an electrode are driven to perform relative convolute motion. Then the conductive column is driven to perform electrochemical machining on the electrode for forming one or more hole in the electrode. Afterwards, the periphery of the hole in the electrode to perform electrochemical machining on the conductive column for forming a cone at one end of the conductive column.

The present invention relates to an electrochemical machining method for manufacturing a cone. One or more conductive column and an electrode are driven to perform relative convolute motion. Then the conductive column is driven to perform electrochemical machining on the electrode for forming one or more hole in the electrode. Afterwards, the periphery of the hole in the electrode to perform electrochemical machining on the conductive column for forming a cone at one end of the conductive column.

Provided is an electrode capable of increasing a degree of freedom in machining shape with a simple structure, an electrochemical machining apparatus using the electrode, an electrochemical machining method, and a product machined by the method. An electrode 4 has a core tube 41 formed of a material by which a second hole 101b having a direction or a curvature different from that of a first hole 101a having a predetermined curvature can be formed continuously from the first hole 101a and a coating 42 fixed to an outer periphery of the core tube 41.

A machine tool includes a ram extending in a longitudinal direction and being disposed horizontally, a processing head attached to the ram, a tower connected to the ram in a state of upwardly standing at an intermediate position in the longitudinal direction of the ram and having an adjustable height, a front arm connected to a front portion of the ram, and a rear arm connected to a rear portion of the ram. The tower includes a base portion fixed to the ram, an arm connection portion connecting the front arm and the rear arm, and a jack-up bolt. The jack-up bolt is in contact with one of the base portion and the arm connection portion in a vertical direction, and threadingly engaged to the other one of the base portion and the arm connection portion. The jack-up bolt pushes the arm connection portion upwardly by screwing or unscrewing.

A machine tool includes a ram extending in a longitudinal direction and being disposed horizontally, a processing head attached to the ram, a tower connected to the ram in a state of upwardly standing at an intermediate position in the longitudinal direction of the ram and having an adjustable height, a front arm connected to a front portion of the ram, and a rear arm connected to a rear portion of the ram. The tower includes a base portion fixed to the ram, an arm connection portion connecting the front arm and the rear arm, and a jack-up bolt. The jack-up bolt is in contact with one of the base portion and the arm connection portion in a vertical direction, and threadingly engaged to the other one of the base portion and the arm connection portion. The jack-up bolt pushes the arm connection portion upwardly by screwing or unscrewing.

A machining method for three-dimensional open flow channel using high-speed arc discharge layered sweep, which arranges an axial line of an installation shaft of a tool electrode with six degrees of freedom to be perpendicular to an axial line of a to-be machined work piece in an arc discharge process, with the tool electrode sweeping in a closed path in a plane or a curved surface perpendicular to the installation shaft, wherein the path of the sweeping satisfies: a space of an enveloped space being formed by the tool electrode moving in the path and being coincident with a removed portion of the work piece does not exceed a preset machined cavity of the flow channel. The present invention is based on high-speed arc discharge of hydrodynamic arc breaking and realized layered milling and surface machining for three-dimensional open flow channels.

A method of manufacturing a gear, the method includes applying a first charge to a workpiece and applying a second, opposite charge to an electrochemical machining (ECM) attachment, the ECM attachment having a pattern. The method further includes simultaneously forming a plurality of surfaces of a gear tooth in the workpiece using the pattern of the ECM attachment while applying the first charge to the workpiece and applying the second charge to the ECM attachment and turning the workpiece and the ECM attachment in opposite rotational directions. The plurality of surfaces includes at least one end face and a top land of the gear tooth.

A method of manufacturing a gear, the method includes applying a first charge to a workpiece and applying a second, opposite charge to an electrochemical machining (ECM) attachment, the ECM attachment having a pattern. The method further includes simultaneously forming a plurality of surfaces of a gear tooth in the workpiece using the pattern of the ECM attachment while applying the first charge to the workpiece and applying the second charge to the ECM attachment and turning the workpiece and the ECM attachment in opposite rotational directions. The plurality of surfaces includes at least one end face and a top land of the gear tooth.

An electrode guide for use in electrical discharge machining is described, along with methods for construction and use. A notch can be made in a portion of the guide to allow for greater maneuverability in situations of small clearances. An alternative embodiment uses a bridge offset to achieve greater maneuverability and range of motion.

A method of structuring and/or thinning a semiconductor wafer having a plurality of functional chip sites includes forming one or more semiconductor devices in a device region of each functional chip site at a frontside of the semiconductor wafer, and forming an electrode at one of the frontside or a backside of the semiconductor wafer. The side of the semiconductor wafer at which the electrode is formed is structured by applying voltage pulses between the electrode and a tool electrode positioned above the semiconductor wafer as part of an electrical discharge machining (EDM) process before the electrode is removed by the EDM process, and between the tool electrode and an intrinsic conductive layer formed on the side of the semiconductor wafer being structured after the electrode is removed by the EDM process.