A method of forming a gas turbine engine component including an airfoil and at least one shroud includes the steps of (1) machining a gas path surface of the at least one shroud utilizing a non-electrochemical machining (ECM) process, and (2) then utilizing ECM on at least the airfoil.

An opening machining apparatus for a heat transfer tube, a method of machining an opening in a tube wall of a heat transfer tube using the same apparatus, and a method of removing a foreign material through the same opening are provided. The opening machining apparatus for the heat transfer tube includes an electric discharge machining device inserted into the heat transfer tube and configured to form an opening in a tube wall of the heat transfer tube through an electric discharge machining, an electric discharge machining device driving device connected to the electric discharge machining device and configured to transport the electric discharge machining device, an electric discharge machining device driving device connected to the electric discharge machining device and configured to provide force for bringing the electric discharge machining device into close contact with a tube wall surface of the heat transfer tube, and an electric discharge machining device rotation device configured to provide force for rotating the electric discharge machining device in a circumferential direction of the heat transfer tube in the heat transfer tube.

An opening machining apparatus for a heat transfer tube, a method of machining an opening in a tube wall of a heat transfer tube using the same apparatus, and a method of removing a foreign material through the same opening are provided. The opening machining apparatus for the heat transfer tube includes an electric discharge machining device inserted into the heat transfer tube and configured to form an opening in a tube wall of the heat transfer tube through an electric discharge machining, an electric discharge machining device driving device connected to the electric discharge machining device and configured to transport the electric discharge machining device, an electric discharge machining device driving device connected to the electric discharge machining device and configured to provide force for bringing the electric discharge machining device into close contact with a tube wall surface of the heat transfer tube, and an electric discharge machining device rotation device configured to provide force for rotating the electric discharge machining device in a circumferential direction of the heat transfer tube in the heat transfer tube.

A wire electrical discharge machine includes: a determination unit that determines whether or not a first route and a second route, each including an approach path, a machining path and an escape path in this order, are set in this order as a movement route of a wire electrode; and a wire movement control unit that, when the first route and the second route are determined to be set in a machining program in this order as the movement route of the wire electrode, causes the wire electrode to transition from the machining path of the first route to the machining path of the second route without moving the wire electrode along the escape path of the first route and the approach path of the second route.

A wire electrical discharge machine includes: a determination unit that determines whether or not a first route and a second route, each including an approach path, a machining path and an escape path in this order, are set in this order as a movement route of a wire electrode; and a wire movement control unit that, when the first route and the second route are determined to be set in a machining program in this order as the movement route of the wire electrode, causes the wire electrode to transition from the machining path of the first route to the machining path of the second route without moving the wire electrode along the escape path of the first route and the approach path of the second route.

The present disclosure relates to electrochemical erosion of material from a workpiece. For example, a device for electrochemical erosion of material from a workpiece may include: a holder for the workpiece; an electrolyte carrier material impregnated with electrolyte; a voltage source imposing a negative potential on the electrolyte carrier; and a mechanical connection between the holder and the electrolyte carrier allowing a relative movement with at least one degree of freedom.

The present disclosure relates to electrochemical erosion of material from a workpiece. For example, a device for electrochemical erosion of material from a workpiece may include: a holder for the workpiece; an electrolyte carrier material impregnated with electrolyte; a voltage source imposing a negative potential on the electrolyte carrier; and a mechanical connection between the holder and the electrolyte carrier allowing a relative movement with at least one degree of freedom.

Provided is an electric discharge machining apparatus including: a wire guide, positioning and guiding a wire electrode stretched perpendicularly to a horizontal line; a power conductor, energizing the wire electrode; a guide assembly, accommodating the wire guide and the power conductor; an extrusion member, provided in the guide assembly and pushing out the power conductor in a direction of the wire electrode; a drive device, reciprocating the extrusion member in a horizontal uniaxial direction; a fixing device, fixing the power conductor in a predetermined position within the guide assembly by the extrusion member; and an elastic member, provided coaxially with the extrusion member of the fixing device and constantly pushing out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly.

Provided is an electric discharge machining apparatus including: a wire guide, positioning and guiding a wire electrode stretched perpendicularly to a horizontal line; a power conductor, energizing the wire electrode; a guide assembly, accommodating the wire guide and the power conductor; an extrusion member, provided in the guide assembly and pushing out the power conductor in a direction of the wire electrode; a drive device, reciprocating the extrusion member in a horizontal uniaxial direction; a fixing device, fixing the power conductor in a predetermined position within the guide assembly by the extrusion member; and an elastic member, provided coaxially with the extrusion member of the fixing device and constantly pushing out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly.

Electrical discharge machining apparatus comprising: a first housing defining an aperture for receiving a dielectric fluid; a resilient member defining one or more apertures for receiving one or more electrodes therein; and a second housing defining one or more apertures for receiving the one or more electrodes, and a surface to cause compression of the resilient member to hold the one or more electrodes when the first housing and the second housing are brought together.