A manufacturing method is provided. During this method, a preform component is provided for a turbine engine. The preform component includes a substrate comprising electrically conductive material having an outer coating comprising non-electrically conductive material applied over a surface of the substrate. A preform aperture is formed in the preform component using an electrical discharge machining electrode. The preform aperture includes a meter section of a cooling aperture in the substrate. The preform aperture also includes a pilot hole in the outer coating. A diffuser section of the cooling aperture is formed in at least the outer coating using a second machining process.

A device for producing at least one hollow valve for a gas exchange system may include at least one valve holder. The at least one valve holder may include a valve stem centring element, a valve receptacle and a valve head holder. The valve receptacle may receive a valve stem and the valve head holder may receive a valve head. A first carrier and a second carrier may be provided. The valve holder may be arranged on the first carrier. At least one cathode holder may be arranged on the second carrier. The cathode holder may include a cathode that is insertable through the first carrier via the valve stem centring element. At least one contact plate may be arranged opposite the valve head holder.

A device for producing at least one hollow valve for a gas exchange system may include at least one valve holder. The at least one valve holder may include a valve stem centring element, a valve receptacle and a valve head holder. The valve receptacle may receive a valve stem and the valve head holder may receive a valve head. A first carrier and a second carrier may be provided. The valve holder may be arranged on the first carrier. At least one cathode holder may be arranged on the second carrier. The cathode holder may include a cathode that is insertable through the first carrier via the valve stem centring element. At least one contact plate may be arranged opposite the valve head holder.

The present disclosure relates to a deburring device and method for a metal workpiece. The deburring device for the metal workpiece includes a power source, an insulating tube, a tank and an electrolyte contained in the tank. A first end of the insulating tube communicates with the electrolyte, and a second end thereof projects into a hole with burrs to be removed in the workpiece. A first pole of the power source is conductive with the workpiece, and a second pole thereof is configured to be conductive with the electrolyte. A gas layer can be formed when the power source is turned on and the electrolyte is introduced into the burr location in the hole through the insulating tube, and the gas layer is broken down under the action of a voltage to remove the burrs.

In an electrical discharge machine that applies a voltage between an electrode and a workpiece to generate electrical discharge, an electrode holder holds the electrode. An ultrasonic motor has a fingertip that comes into contact with electrode holder, and moves electrode holder in a driving direction by moving the fingertip in an annular manner at an ultrasonic-range frequency. A roller bearing guides the movement of the electrode holder in the driving direction. A control circuit controls a position of the electrode in the driving direction by driving the ultrasonic motor, and moves the electrode holder based on an abnormality occurring in resistance against the movement of the electrode holder in the driving direction such that the electrode holder is moved by a movement distance equivalent to when the largest roller element among a plurality of roller elements of the roller bearing rolls and rotates once without sliding or longer.

In an electrical discharge machine that applies a voltage between an electrode and a workpiece to generate electrical discharge, an electrode holder holds the electrode. An ultrasonic motor has a fingertip that comes into contact with electrode holder, and moves electrode holder in a driving direction by moving the fingertip in an annular manner at an ultrasonic-range frequency. A roller bearing guides the movement of the electrode holder in the driving direction. A control circuit controls a position of the electrode in the driving direction by driving the ultrasonic motor, and moves the electrode holder based on an abnormality occurring in resistance against the movement of the electrode holder in the driving direction such that the electrode holder is moved by a movement distance equivalent to when the largest roller element among a plurality of roller elements of the roller bearing rolls and rotates once without sliding or longer.

In the present invention, when performing electrical discharge machining on a workpiece via an electrical discharge machine that has an electrode holder and an electrode guide, a workpiece model and an electrode-guide model are generated in advance, an interference-start position at which the electrode-guide model starts interfering with the workpiece model when the electrode-guide model is moved towards the workpiece model along an axis line (CLa) is calculated, and a position obtained by moving the electrode-guide model a prescribed distance away from the workpiece model, starting at the interference-start position, is set as an electrode-guide position. With the electrode guide positioned at the electrode-guide position, the electrode holder is moved downwards in order to move an electrode downwards toward the workpiece surface, and electrical discharge machining is performed on the workpiece.

In the present invention, when performing electrical discharge machining on a workpiece via an electrical discharge machine that has an electrode holder and an electrode guide, a workpiece model and an electrode-guide model are generated in advance, an interference-start position at which the electrode-guide model starts interfering with the workpiece model when the electrode-guide model is moved towards the workpiece model along an axis line (CLa) is calculated, and a position obtained by moving the electrode-guide model a prescribed distance away from the workpiece model, starting at the interference-start position, is set as an electrode-guide position. With the electrode guide positioned at the electrode-guide position, the electrode holder is moved downwards in order to move an electrode downwards toward the workpiece surface, and electrical discharge machining is performed on the workpiece.

Disclosed is an electrode arrangement for the defined rounding or deburring of edges of electrically conductive components, in particular turbine components, by means of electrochemical machining with at least one working electrode (5), which has a tubular electrode carrier, through which an electrolyte inflow line (10) is provided, the electrode carrier having on the front end a closure (13, 18), which is arranged such that the electrolyte inflow line in the axial direction of the electrode carrier is closed, and at least one outlet opening (19) being arranged in the radial direction. Also disclosed is a self-centering electrode arrangement and an installation for the defined rounding or deburring of edges of electrically conductive components by means of electrochemical machining with at least one corresponding electrode arrangement and also a method using the electrode arrangements and the described installation.

A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration; and attenuating the component to a desired frequency by forming a plurality of openings in the external metallic shell.