A wire electric discharge machine has a tank containing a working fluid, a table in the tank for mounting a workpiece, upper and lower guides supporting a wire electrode, a measurement device detachable from or movable relative to an upper guide part having the upper guide, and including a sensor for measuring the workpiece after machining, a plate thickness acquisition unit for acquiring a plate thickness of the workpiece, a level detection unit for detecting a level of the working fluid in the tank, and a level adjustment unit for adjusting the level of the working fluid when measuring the workpiece on the basis of the relative position of the upper guide and the measurement device body, a position of the upper guide, and the plate thickness, to a level not lower than a height of an upper surface of the workpiece and not higher than the measurement device body.

A method for the monitoring of a wire electrical discharge machining (WEDM) process, the method comprising the steps of: setting a unit observation length for the signal acquisition, continuously acquiring at least one process signal which is representative of an amount of material removed by at least one discharge and the position (X;Y) of said at least one discharge, and determining, based on said at least one process signal and one or more properties of a current machining, a cumulated amount of material removed per unit observation length along a machining path, including amounts of material removed by travelling in a forward cutting direction and amounts of material removed by travelling in a reverse cutting direction.

A wire electrical discharge machine includes an upper wire guide and a lower wire guide supporting a wire electrode, a probe provided on an upper guide block having the upper wire guide, an offset storage unit for storing an offset amount from the upper wire guide to the probe, a position shift drive unit for changing the relative position between the table, and the upper and lower wire guides, a drive controller for controlling the position shift drive unit, a contact position calculator for calculating a contact position that is a position of the probe when it comes in contact, and a machining start position calculator for calculating a machining start position of the wire electrode, based on at least two contact positions and the offset amount. The drive controller controls the position shift drive unit so that the position of the wire electrode becomes the machining start position.

A device for the electrochemical processing of a metal workpiece, including a plurality of electrodes that by way of respective linear drive units are movable in a linear manner relative to the workpiece from an initial position to a terminal position, the electrodes having a reproduction face that is directed toward the workpiece, wherein at least three electrodes are provided, the electrodes being disposed so as to be offset around the circumference of the workpiece and by way of the reproduction faces of the electrodes during the entire readjustment movement from the initial position to the terminal position engaging across one another in portions so as to be in contact, and by way of the reproduction faces of the electrodes delimiting a fluid duct that in a closed manner encircles the circumference of the workpiece.

A wire electrical discharge machining system includes: an electrode motion control unit for moving a wire electrode while keeping the wire electrode parallel to Z.sub.1-axis and bring the wire electrode into contact with a reference piece, and moving the wire electrode while keeping the wire electrode inclined with respect to the Z.sub.1-axis and bring the wire electrode into contact with the reference piece; an electrode position acquiring unit for acquiring a position of the wire electrode in an X.sub.1Y.sub.1Z.sub.1 orthogonal coordinate system when the wire electrode touches the reference piece; a piece position acquiring unit for acquiring a piece position of the reference piece in an X.sub.2Y.sub.2Z.sub.2 orthogonal coordinate system when the wire electrode touches the reference piece; and a relative positional relationship calculator for calculating a coordinate system relative positional relationship, based on the acquired positions.

A wire electrical discharge machine for performing electrical discharge machining on a workpiece to be machined by applying voltage to an electrode gap formed between a wire electrode and the workpiece to generate electrical discharge at the electrode gap under predetermined machining conditions while conveying the wire electrode along a transfer path, includes: a wire breakage detector for detecting a breakage of the wire electrode; a position calculator for calculating the breakage position of the wire electrode in the transfer path; and an adjustment unit for adjusting the machining conditions when the breakage position is in a predetermined section of the transfer path.

A wire-breakage position estimation device comprising: a torque acquisition unit which acquires a torque of a take-up motor; a determination unit which determines whether or not a rear end of a wire electrode has passed a take-up roller; a rotation angle acquisition unit which acquires a rotation angle of the take-up motor; and a wire-breakage position estimation unit which estimates a wire-breakage position in the wire electrode on the basis of the rotation angle acquired from when wire-breakage has occurred in the wire electrode to when the rear end has been determined to have passed the take-up roller.

A wire electrical discharge machine includes: a wire electrode cumulative moving time calculator for calculating a value correlated to a wire electrode cumulative moving time as a cumulative value of time for which a wire electrode has moved in each of multiple wire electrode moving regions which are defined by dividing a movable range of the wire electrode moving relative to a worktable; and a display control unit for displaying on a display unit the information on values correlated to the wire electrode cumulative moving time for respective wire electrode moving regions.

Provided is a wire electric discharge machine in which workpiece attaching and detaching unit attaches and detaches a workpiece to and from workpiece fixing unit, machining-reference-part detecting unit detects the position of a machining reference part of the workpiece, workpiece-positioning executing unit positions the workpiece in a position where the workpiece does not collide with machining-reference-part measuring unit, measurement-positioning executing unit positions the machining-reference-part measuring unit in a predetermined measurement start position, the machining-reference-part measuring unit measures the position of the machining reference part of the workpiece, and machining-reference-part-measurement executing unit executes a position measuring operation for the machining reference part of the workpiece using the machining-reference-part measuring unit.

A numerical controller controlling a wire electric discharge machining device of the present invention is configured to perform perpendicular setting of the wire electrode with respect to the workpiece while the wire electrode is inserted into and passed through a machining hole of a workpiece and calculate the inclination of the workpiece; drive an XY axis and detect short-circuit; obtain the diameter of the machining start hole; subsequently drive the upper wire guide and the lower wire guide respectively and detect the short-circuit and calculate the location of the center of the upper portion of the machining start hole and the location of the center of the lower portion of the machining start hole; and, based on these calculated values, calculate the correction amount for the workpiece on the upper wire guide surface of the upper wire guide and the correction amount for the workpiece on the lower wire guide surface of the lower wire guide.