B23K1/0008

LENS MODULE, VEHICLE-MOUNTED PANEL ASSEMBLY, AND MANUFACTURING METHOD THEREFOR
20230244055 · 2023-08-03 ·

The disclosure discloses a reflow-solderable vehicle-mounted lens module configured to be capable of performing imaging for near-infrared light, the vehicle-mounted lens module including: a lens barrel and a lens group disposed within the lens barrel, the lens group including a plurality of lenses, wherein at least one of the lenses is made of polyetherimide by means of injection molding, the lens made of polyetherimide being injection molded by setting a mold temperature controller at a temperature higher than 265° C.; wherein the near-infrared light has a wavelength ranging from 800 to 1,100 nm, and the highest ambient temperature for the reflow soldering is set at 230 to 260° C.; the vehicle-mounted lens module can ensure stable and consistent performance of a module system before and after undergoing a reflow soldering process. The disclosure overcomes the shortcomings of the existing technology and provides a reflow-solderable vehicle-mounted lens module, which can ensure stable and consistent performance of a module system before and after undergoing a reflow soldering process with the highest ambient temperature of 230 to 260° C., and can satisfy the process requirements for a camera system in DMS.

BUMPING FOR LIQUID METAL SOCKET INTERCONNECTS

In one embodiment, an integrated circuit apparatus comprises a substrate that includes electrical contacts on a first side of the substrate to couple the substrate to an integrated circuit die, a passivation layer on a second side of the substrate opposite the first side, metal pads on the second side of the substrate and within openings defined by the passivation layer, and solder bumps on the metal pads. The solder bumps are a material that is resistant to Gallium-based liquid metal embrittlement.

Autonomous robotic thread for repairing structures

Embodiments of the present invention provides an approach for repairing defects in a structure, located in difficult to reach area, by using a self-guiding and self-melting robotic thread. The approach can use an external guidance system to find the target location of the structure and deploy a robotic thread to the defective area. Portion of the robotic thread contains a filler material can have similar materials to the structure. After the system has determined the size, length and volume of the repair, the system calculates the required length of the robotic thread and guides the thread to the defective area. Once the robotic thread is in place, the filler material begins to melt via heat. The filler material, in a melted and pliable state, can flow into the defect area. Once cooled, the filler material can now support the structure.

CLOSED IMPELLER AND METHOD OF MANUFACTURING THE SAME
20220025898 · 2022-01-27 ·

A closed impeller (1) includes an impeller main body (2), which is composed of an aluminum alloy and has blades (22) that protrude from a hub (21). A shroud (3) covers the blades. The blades and the shroud are joined together by brazed joints (4). The shroud (3) is formed from a brazing sheet (30) that comprises a core material (31), which is composed of an aluminum alloy, and a filler material layer (320), which is disposed on on an outermost surface (33) of the shroud that opposes or faces the blades when the shroud is brazed to the blades.

Brazed fifth wheel hitch assembly components and method of constructing same
11229969 · 2022-01-25 · ·

A brazing connection includes a first component comprising a first material and including a first connection portion, a second component comprising a second material and including a second connection portion, a heating element that is electrically conductive and electrically resistant positioned between the first connection portion of the first component and the second connection portion of the second component, where the heating element is configured to transmit heat when conducting an electrical current, and a brazing material configured to melt when receiving heat from the heating element, thereby connecting the first component to the second component.

Semiconductor substrate support with multiple electrodes and method for making same

A method for manufacturing an electrostatic chuck with multiple chucking electrodes made of ceramic pieces using metallic aluminum as the joining. The aluminum may be placed between two pieces and the assembly may be heated in the range of 770 C to 1200 C. The joining atmosphere may be non-oxygenated. After joining the exclusions in the electrode pattern may be machined by also machining through one of the plate layers. The machined exclusion slots may then be filled with epoxy or other material. An electrostatic chuck or other structure manufactured according to such methods.

Systems and Methods for Bonding a Downhole Tool to a Borehole Tubular

A method for bonding a first downhole tool to a borehole tubular. The method may include applying solder particles, each particle having an outer shell and a core of liquid metal, to at least one of a surface of the first downhole tool or a surface of the borehole tubular. The method may also include rupturing the shells of the solder particles to release the liquid metal cores. The method may further include bonding the first downhole tool to the borehole tubular by allowing the released liquid metal core to solidify.

Systems and Methods for Bonding a Downhole Tool to a Surface within the Borehole

An assembly for use in a downhole tool. The assembly may include a body that includes a chamber with a solder suspension contained therein, the solder suspension comprising solder particles, each solder particle comprising an outer shell and a liquid metal core that is exposed and solidifies upon rupture of the outer shell. The assembly may also include a port that allows fluid flow between the chamber and an area outside of the chamber. The assembly may further include a plunger actuatable to apply a force to create a pressure to the solder suspension within the chamber to eject the solder suspension from the port at a velocity to rupture the outer shells of the particles upon contact with a surface.

MULTI-MATERIAL BOSS AND METHOD OF MAKING THE SAME

A multi-material boss, configured for fastening of a fastener thereto, being a feature of a die cast part, comprising a boss cylinder, an augmenting cylinder, and a filler metal layer is provided. The boss cylinder is made of the same material as the die cast part having a first hardness, and has a first interior. The augmenting cylinder is made of an augmenting material having a second hardness, is fixedly secured in the first interior of the boss cylinder, and has a second interior defined by a second cylindrical shaped wall, a base rim, and a second opening. The second hardness is greater than the first hardness. The fastener is fastened to the multi-material boss via the second opening of the augmenting cylinder having the higher liquidus temperature and greater hardness.

Process for making alkali metal vapor cells

Making alkali metal vapor cells includes: providing a preform wafer that includes cell cavities in a cavity layer; providing a sealing wafer having a cover layer and transmission apertures; disposing a deposition assembly on the sealing wafer; disposing an alkali metal precursor in the deposition assembly; disposing the sealing wafer on the preform wafer; aligning the transmission apertures with the cell cavities; subjecting the alkali metal precursor to a reaction stimulus; producing alkali metal vapor in the deposition assembly; communicating the alkali metal vapor to the cell cavities; receiving, in the cell cavities, the alkali metal vapor from the transmission apertures; producing an alkali metal condensate in the cell cavity; moving the sealing wafer such that the cover layer encapsulates the alkali metal condensate in the cell cavities; and bonding the sealing wafer to the preform wafer to make individually sealed alkali metal vapor cells in the preform wafer.