A hardfacing metal composition and method of restoring worn work string tubing by application of a hardfacing metal to the worn regions of the work string tubing.

An electric machine includes a conductor structure having at least one metallic conductor element made from at least one of aluminum, copper, and silver having a monocrystalline or columnar crystal structure. The conductor structure may be formed from a plurality of individual flat conductor elements integrally bonded together by welding or soldering to form a winding. The metallic conductor element may be cut from an aluminum, copper, or silver bar having a monocrystalline or columnar crystal structure. A wafer having a plurality of conductor elements may be cut from a bar with the conductor elements separated from the wafer.

A coupling system is utilized to form a multi-part rocket engine thrust compartment that maintains inner channels within walls of the thrust compartment for regenerative cooling. The coupling system includes an insert joint arranged between joint faces of a first segment and a second segment. The first segment and the second segment include inner edges that, when jointed together, form an inner wall. The joint insert is installed between the first segment and the second segment after the inner wall is formed and coupled to the first segment and the second segment. The joint faces of the first segment and the second segment include extending feature to form a flow passage along with cavities at least partially defined by the joint insert.

An automobile undercarriage part of the present invention is an automobile undercarriage part including a welded joint in which a first steel sheet and a second steel sheet are overlapped and a fillet weld is formed between an end surface of the first steel sheet and a surface of the second steel sheet, in which a chemical composition of a weld metal that forms the welded joint contains, with respect to a total mass of the weld metal, by mass %, C: 0.02% to 0.20%, Si: more than 0% to less than 0.10%, Mn: 0.3% to 2.0%, Al: 0.002% to 0.30%, Ti: 0.005% to 0.30%, P: more than 0% to 0.015%, and S: more than 0% to 0.030%, and the following formula (1) and formula (2) are satisfied.

[Al]+[Ti]>0.05   Formula (1)

7×[Mn]−112×[Ti]−30×[Al]≤4.0   Formula (2)

A pressure vessel includes: (a) a cylindrical sidewall having a wall thickness, an inside surface, an outside surface, and the cylindrical sidewall extending between a first end and a second end, wherein one of the first end or the second end includes a sidewall edge that forms part of an outwardly opening weld groove; (b) an end cap constructed to engage the cylindrical sidewall edge, the end cap comprising an end cap edge corresponding to the sidewall edge and that, when combined with the sidewall edge, forms the outwardly opening weld groove; (c) a cylindrically extending backer bar located in support of the outwardly opening weld groove formed by the sidewall edge and the end cap edge; and (d) a weld joint formed in the outwardly opening weld groove and holding the cylindrical sidewall to the end cap. A method for welding a pressure vessel sidewall and end cap together is provided.

Embodiments of systems and methods of additive manufacturing are disclosed. In one embodiment, a computer control apparatus accesses multiple planned build patterns corresponding to multiple build layers of a three-dimensional (3D) part to be additively manufactured. A metal deposition apparatus deposits metal material to form at least a portion of a build layer of the 3D part. The metal material is deposited as a beaded weave pattern, based on a planned path of a planned build pattern, under control of the computer control apparatus. A weave width, a weave frequency, and a weave dwell of the beaded weave pattern may be dynamically adjusted during deposition of the beaded weave pattern. The adjustments are under control of the computer control apparatus based on the planned build pattern, as a width of the build layer varies along a length dimension of the build layer.

Embodiments of systems and methods of additive manufacturing are disclosed. In one embodiment, a computer control apparatus accesses multiple planned build patterns corresponding to multiple build layers of a three-dimensional (3D) part to be additively manufactured. A metal deposition apparatus deposits metal material to form at least a portion of a build layer of the 3D part. The metal material is deposited as a beaded weave pattern, based on a planned path of a planned build pattern, under control of the computer control apparatus. A weave width, a weave frequency, and a weave dwell of the beaded weave pattern are dynamically adjusted during deposition of the beaded weave pattern. The adjustments are under control of the computer control apparatus based on the planned build pattern, as a width of the build layer varies along a length dimension of the build layer.

A TIG welding device (10) includes a welding robot (11), robot control device (12), welding torch (13), welding control device (14), gas feeder (15), and a height detection device (16). The welding torch (13) is set at a reference position, and the height detection device (16) detects the respective heights of two tip parts (4e). The robot control device (12) drives the welding robot (11) such that a torch electrode (13c) of the welding torch (13) abuts on central part of the higher tip part (4e). When the torch electrode (13c) is moved toward the reference position while power is supplied to the torch electrode (13c), and inert gas flows in the periphery of the torch electrode (13c), arc (AC) is generated in a gap between the tip parts (4e) and the torch electrode (13c). The overall two tip parts (4e) are melted and welded by this arc (AC).

Disclosed are an automatic welding system and method for large structural parts based on hybrid robots and 3D vision. The system comprises a hybrid robot system composed of a mobile robot and an MDOF robot, a 3D vision system, and a welding system used for welding. The rough positioning technique based on a mobile platform and the accurate recognition and positioning technique based on high-accuracy 3D vision are combined, so the working range of the MDOF robot in the XYZ directions is expanded, and flexible welding of large structural parts is realized. The invention adopts 3D vision, thus having better error tolerance and lower requirements for the machining accuracy of workpieces, positioning accuracy of mobile robots and placement accuracy of the workpieces; and the cost is reduced, the flexibility is improved, the working range is expanded, labor is saved, production efficiency is improved, and welding quality is improved.

A center upper frame connection for a space frame can comprise a pair of outer support beams spaced from each in a width direction, a rearward center support between the outer support beams, and support beam arch. Each outer support beam can have a rearward frame connection boss and a forward center frame nodal connection boss. The rearward center support can have a pair of rearward frame connection bosses oriented at an angle relative to each other, and a pair of side frame connection bosses provided on opposing sides of the rearward center support. The support beam arch can be provided adjacent to the outer support beams and the rearward center support. The rearward center support can be located on a longitudinal centerline of the support beam arch and can be parallel to the outer support beams.